Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Camshaft Position Sensor: Service and Repair



Removing And Installing Hall Sender

Tools







Technical values







Preliminary work
1. Remove rear wheel.
Socket-wrench insert P300 should be used to avoid damaging the rims.

2. Remove rear silencer.
3. Remove upper part of heat shield.
3.1. Unscrew two M6 x 12 outer Torx screws (socket insert E10) and remove heat shield.

Removal

Removing hall sender

Hall sender on cylinder bank 1 3:
1. Remove hall sender.
1.1 Pull off cable plug -1-. To do so, press the locking lug and pull the plug downwards.
1.2. Unscrew M6 x 16 inner Torx screw (socket insert T40) -2-.







1.3. Pull out sender -3-.

Hall sender on cylinder bank 4-6:

2. Remove hall sender.
2.1. Pull off cable plug -1-. To do so, press the locking lug and pull the plug downwards.
2.2. Unscrew M6 x 16 inner Torx screw (socket insert T40) -2-.







2.3. Pull out sender -3-.

3. Remove old O-ring -2- on the hall sender.

Installation

Installing hall sender







1. Hold the sender -1- and slide on new O-ring -2-. Grease new O-ring with Kl�ber Syntheso Glep (Part No. 000.043.204.68).
2. Insert hall sender -3- into cylinder head cover.
2.1. Fit and tighten M6 x 16 inner Torx screw (socket insert T40) -2-.
- Tightening torque: 10 Nm (7.5 ftlb.)







2.2. Connect cable plug -1-. Make sure you hear it latching into place and check that it is firmly seated by pulling on it.

Subsequent work
1. Install upper part of heat shield.
1.1 Fit heat shield and screw in and tighten two M6 x 12 outer Torx screws (socket insert E10).
- Tightening torque: 10 Nm (7.5 ftlb.)

2. Install rear silencer.
3. Mount rear wheel.
Socket-wrench insert P300 should be used to avoid damaging the rims.