Overhaul
WM 559037 Disassembling and assembling rear lid
Tools
Technical values
Preliminary work
1. Remove rear lid => 559019 Removing and installing rear lid - section on "Removing".
2. Remove trim panels for rear lid => 708719 Removing and installing trim panel for rear lid - section on "Removing".
3. Remove rear spoiler => 665819 Removing and installing rear spoiler - section on "Removing".
4. Remove rear window => 648619 Removing and installing rear window - section on "Removing".
5. Remove rear window seal => 649019 Removing and installing rear window seal - section on "Removing".
6. Remove moulding for rear lid => 664719 Removing and installing moulding for rear lid - section on "Removing".
7. Remove buzzer on rear lid => 558019 Removing and installing buzzer for rear lid - section on "Removing".
8. Remove tilt sensor on rear lid => 556919 Removing and installing tilt sensor for rear lid - section on "Removing".
9. Remove wire harness on rear lid => 972719 Removing and installing wire harness for tailgate - section on "Removing"
10. Remove upper part of rear lock => 558719 Removing and installing upper part of rear lock - section on "Removing".
11. Remove release for rear lid => 555719 Removing and installing release for rear lid - section on "Removing".
12. Remove number plate light => 942919 Removing and installing number plate light - section on "Removing".
13. Remove wiper motor for rear window wiper system => 923419 Removing and installing wiper motor for rear window wiper system - section on "Removing".
14. Remove rear window release => 646619 Removing and installing rear window release - section on "Removing".
Disassembling rear lid
1. Removing lateral adjusting buffer.
1.1. Unscrew and remove fastening screws -1, 2- for the lateral adjusting buffer -3- -Arrow A-.
1.2. Remove the adjusting buffer -3-.
2. Removing buffer for rear window.
2.1. Unscrew buffer for rear window -4, 5- and remove -Arrows B-.
Assembling rear lid
1. Installing lateral adjusting buffer
1.1. Screw in blind rivet nuts for the lateral adjusting buffer -6- on the rivet gun, insert on the rear lid and rivet using hand-held blind rivet nut device NR.125.
1.2. Place lateral adjusting buffer -3- on the rear lid and screw in fastening screws -1, 2- -Arrows C-.
2. Installing blind rivet nuts for the number plate holder.
2.1. Screw in blind rivet nuts for the number plate holder -7- on the rivet gun, insert on the rear lid -Arrows D- and rivet using hand-held blind rivet nut device NR.125.
3. Installing blind rivet nuts for the trim strip holder and the rear window buffer
3.1. Screw in blind rivet nuts for trim strip holder -8- and rear window buffer -9- on the rivet gun, insert on the rear lid and rivet using hand-held blind rivet nut device NR.125.
4. Installing buffer for rear window
4.1. Screw in buffer for rear window -4, 5- -arrows E- and tighten to the specified tightening torque => Tightening torque: 1.0 ftlb..
5. Installing mounting points for the side trim.
5.1. Insert plastic clips -10- from the outside -Arrows H- for the mounting points of the side trim.
Subsequent work
1. Install rear window release => 646619 Removing and installing rear window release - section on "Installing".
2. Install wiper motor for rear window wiper system => 923419 Removing and installing wiper motor for rear window wiper system - section on "Installing".
3. Install number plate light => 942919 Removing and installing number plate light - section on "Installing".
4. Install release for rear lid => 555719 Removing and installing release for rear lid - section on "Installing"
5. Install upper part of rear lock => 558719 Removing and installing upper part of rear lock - section on "Installing".
6. Install wire harness on rear lid => 972719 Removing and installing wire harness for tailgate - section on "Installing"
7. Install tilt sensor on rear lid => 556919 Removing and installing tilt sensor for rear lid - section on "Installing".
8. Install buzzer on rear lid => 558019 Removing and installing buzzer for rear lid - section on "Installing".
9. Install moulding for rear lid => 664719 Removing and installing moulding for rear lid - section on "Installing"
10. Install rear window seal => 649019 Removing and installing rear window seal - section on "Installing".
11. Install rear window => 648619 Removing and installing rear window - section on "Installing".
12. Install rear spoiler => 665819 Removing and installing rear spoiler - section on "Installing".
13. Remove trim panels for rear lid => 708719 Removing and installing trim panel for rear lid - section on "Installing".
14. Install rear lid.=> 559019 Removing and installing rear lid - section on "Installing".