Electronic Component Description
Electronic Component Description
Transmission Control Module
The transmission control module (TCM) is mounted in the engine compartment and connects directly to the engine wiring harness. A single 49-way connector is used to make the connection between the vehicle wiring and the TCM. The TCM is an electronic control module that receives input or provides output in order to control the operation of the 4T45-E automatic transmission.
The TCM receives the following inputs from the engine control module (ECM):
* Engine speed and torque values
* Engine intake air temperature (IAT), accelerator pedal position (APP) information
* Engine coolant temperature (ECT)
* Kick-down request
* Traction control status
* Air-conditioning (A/C) status
* Cruise control status
The ECM provides this data to the TCM through the controller area network (CAN). The CAN is a 2-wire communication connection between the 2 controllers.
Other TCM inputs are the following:
* Battery and ignition voltage
* Brake switch status
* Transmission manual range switch
* Transmission fluid temperature (TFT)
* Transmission input speed sensor (ISS)
* Transmission output speed sensor (OSS)
The TCM provides the following outputs in order to control the automatic transmission:
* Shift solenoids to control transmission shifting
* TCC PWM solenoid operation to control the apply and release of the torque converter clutch ASM
* Pressure control solenoid (PCS) to regulate transmission line pressure
Other TCM outputs provided to the ECM are the following:
* MIL illumination request
* Vehicle speed
* Transmission input speed
* Transmission fluid temperature
* Commanded gear status
* TCC status
* Torque reduction requests
Torque Converter Clutch Pulse Width Modulated Solenoid Valve
Torque Converter Clutch Pulse Width Modulated Solenoid Valve:
The torque converter clutch (TCC) solenoid valve is a normally closed, pulse width modulated (PWM) solenoid used to control the apply and release of the converter clutch. The TCM operates the solenoid with a negative duty cycle at a fixed frequency of 42 Hz to control the rate of TCC apply/release. The solenoid's ability to ramp the TCC apply and release pressures results in smoother TCC operation.
When vehicle operating conditions are appropriate to apply the TCC, the TCM immediately increases the duty cycle to approximately 42 percent. The TCM then ramps the duty cycle up to approximately 90 percent to achieve full TCC apply pressure. The rate at which the TCM increases the duty cycle controls the TCC apply. Similarly, the TCM also ramps down the TCC solenoid duty cycle to control the TCC release.
Some operating conditions prevent or enable the TCC apply under various conditions. Also if the TCM receives a high voltage signal from the brake switch, indicating that the brake pedal is depressed, the TCM immediately releases the TCC.
Note that the duty cycles in the graph are for example only. Actual duty cycles vary depending on the vehicle application and the vehicle operating conditions.
The TCC solenoid valve resistance should measure between 10-11 ohms when measured at 20°C (68°F). The resistance would measure approximately 16 ohms at 150°C (300°F).
Automatic Transmission Pressure Control Solenoid Valve
Pressure Control Solenoid Valve:
The pressure control (PC) solenoid valve is a precision electronic pressure regulator that controls the transmission line pressure. This control is based on the flow of current through the coil windings of the valve. As the flow of current is increased, the magnetic field which is produced by the coil moves the solenoid's plunger further away from the exhaust port. Opening the exhaust port decreases the output fluid pressure regulated by the PC solenoid valve, which ultimately decreases line pressure.
The TCM controls the PC solenoid valve based on various inputs, including throttle position, fluid temperature, MAP sensor, and gear state.
The TCM controls the PC solenoid valve on a positive duty cycle at a fixed frequency of 614 Hz. Duty cycle is defined as the percent of time current is flowing through the solenoid coil during each cycle. A higher duty cycle provides a greater current flow through the solenoid. The high, positive, side of the PC solenoid valve electrical circuit at the TCM controls the PC solenoid valve operation. The TCM provides a ground path for the circuit, monitors average current and continuously varies the PC solenoid valve duty cycle to maintain the correct average current flowing through the PC solenoid valve.
The resistance on the PC solenoid valve should measure between 3-5 ohms at 20°C (68°F).
Shift Solenoid Valves: 1-2 and 2-3
Shift Solenoid Valves: 1-2 and 2-3:
The shift solenoid valves are two identical, electronic exhaust valves that control upshifts and downshifts in all forward gear ranges. These valves are normally open. These shift solenoid valves work together in a combination of ON and OFF sequences in order to control the positions of the 1-2, 2-3, and 3-4 shift valve trains. The TCM monitors numerous inputs to determine the appropriate solenoid state combination and transmission gear for the vehicle operating conditions.
*Important: The solenoid states are normally ON (1-2) and OFF (2-3) in the P, R, and N gears. However, these may change based on the vehicle speed and the throttle position.
The TCM energizes the shift solenoid valves by providing a ground to the solenoid's electrical circuit. This sends current through the coil winding of the solenoid, thereby creating a magnetic field. The magnetic field repels the plunger inside the solenoid. This seats the solenoid metering ball against the fluid inlet port. This action prevents the exhaust of fluid through the solenoid. It then provides an increase in fluid pressure at the end of the shift valves. This fluid pressure initiates an upshift by moving the shift valves. Refer to the oil flow diagrams for a complete description of the hydraulic control of the shift valves for each gear range.
The resistance on the shift solenoid valves should measure between 19-24 ohms when measured at 20°C (68°F) and between 24-31 ohms when measured at 88°C (190°F).
The shift solenoid valves should energize when the voltage is greater than 7.5 volts. The shift solenoid valves should de-energize when the voltage is less than one volt.
Automatic Transmission Fluid Pressure Manual Valve Position Switch Assembly
Automatic Transmission Fluid Pressure Manual Valve Position Switch Assembly:
The automatic transmission fluid pressure (TFP) manual valve position switch assembly is attached to the control valve body. This assembly contains three fluid pressure switches and the automatic transmission fluid temperature sensor.
Two of the fluid pressure switches are normally-open. These are used to indicate the position of the manual valve. The TCM uses this information to control line pressure, TCC apply and release and shift solenoid operation.
The release pressure switch is used as a diagnostic tool to confirm that the TCC is actually OFF when it has been commanded OFF by the TCM. This switch is normally-closed.
Each fluid pressure switch produces either an open or a ground to the TCM depending on the presence of fluid pressure at the switches. The sequence of open and closed switches produces a combination of voltage readings. The TCM monitors these readings.
The TCM measures TFP manual valve position switch signal voltage from each pin to ground and compares the voltage to a TFP manual valve position switch combination table stored in the TCM memory. If the TCM does not recognize the switch sequence, a diagnostic code will be set as a result. A diagnostic code may also set if the TFP manual valve position switch sequence indicates a gear range selection that conflicts with other sensory inputs to the TCM.
On hybrid applications there is a fourth pressure switch that is normally open. This switch is monitored by the ECM to determine if the transmission has line pressure from either the transmission or the auxiliary transmission pump.
Valid combinations for circuits B and C are shown in the table. LOW means that the switch is grounded with a resistance less than 50 ohms at 0 volts; HI means that the switch is open with a resistance greater than 50 K ohms at 12 volts.
Note that resistance should be measured with the engine running. When the transmission's pass through connector is disconnected from the vehicle harness while the engine is running, multiple diagnostic codes will set. Clear these codes when you are finished with this procedure.
Output Speed Sensor (OSS)
Vehicle Speed Sensor:
The automatic transmission output speed sensor (OSS) is a magnetic inductive pickup that relays information relative to vehicle speed to the TCM. Vehicle speed information is used by the TCM to control shift timing, line pressure, and TCC apply and release.
The OSS mounts in the case at the speed sensor rotor which is pressed onto the differential. An air gap of 0.27-1.57 mm (0.011-0.062 in) is maintained between the sensor and the teeth on the speed sensor rotor. The sensor consists of a permanent magnet surrounded by a coil of wire. As the differential rotates, an AC signal is induced in the OSS. Higher vehicle speeds induce a higher frequency and voltage measurement at the sensor.
Sensor resistance should be 1500-1650 ohms when measured at 20°C (68°F). Output voltage will vary with speed from a minimum of 0.5 volts AC at 25 RPM to 200 volts AC at 1728 RPM.
Input Speed Sensor (ISS)
Input Speed Sensor:
The automatic transmission input speed sensor (ISS) is a magnetic inductive pickup that relays information about the transmission input speed to the TCM. The TCM uses this information to control the line pressure, TCC apply and release, and the transmission shift patterns. This information is also used to calculate the appropriate operating gear ratios and TCC slippage.
The ISS mounts on the transmission case under the channel plate next to the drive sprocket. An air gap of 0.26-2.90 mm (0.010-0.114 in) is maintained between the sensor and the teeth of the drive sprocket. The sensor consists of a permanent magnet surrounded by a coil of wire. As the drive sprocket is driven by the turbine shaft, an AC signal is induced in the ISS. Higher engine speeds induce a higher frequency and voltage measurement at the sensor.
Sensor resistance should be 625-725 ohms when measured at 20°C (68°F). Output voltage will vary with speed from a minimum of 0.5 volts AC at 550 RPM, to 200 volts AC at 7000 RPM.
Automatic Transmission Fluid Temperature Sensor
Automatic Transmission Fluid Temperature Sensor:
The automatic transmission fluid temperature (TFT) sensor is a negative temperature coefficient thermistor that provides information to the TCM regarding transmission fluid temperature. The TFT sensor (1) is integrated in the automatic transmission fluid pressure (TFP) manual valve position switch assembly which is bolted to the control valve body. The sensor monitors main line pressure from the inside of the control valve body in order to determine the operating temperature of the transmission fluid. The sensor uses an O-ring seal to maintain fluid pressure in the control valve body.
The internal electrical resistance of the sensor varies in relation to the operating temperature of the transmission fluid. The TCM sends a 5 volt reference signal to the sensor. This measures the voltage drop in the electrical circuit. A lower fluid temperature creates a higher resistance in the TFT sensor, thereby measuring a higher voltage signal.
The TCM measures this voltage as another input to help control line pressure, shift schedules and TCC apply. When the TFT reaches 140°C (284°F), the TCM enters hot mode. Above this temperature the TCM modifies the transmission shift schedules and TCC apply in an attempt to reduce fluid temperature by reducing the amount of heat generated by the transmission. During hot mode the TCM applies TCC at all times in Third and Fourth gears. Also, the TCM performs the 2-3 and the 3-4 shifts earlier in order to help reduce the generation of fluid heat. Refer to Transmission Fluid Temperature Sensor Specifications (Specifications) .
Park/Neutral Position Switch
The transmission range (TR) switch is part of the park/neutral position (PNP) and back-up lamp switch assembly (1), which is externally mounted on the transmission manual shaft. The TR switch contains four internal switches that indicate the transmission gear range selector lever position. The TCM supplies ignition voltage to each switch circuit. By grounding one or more of the switch circuits, the TCM detects the selected gear range by the state change of the switch input. Refer to Transmission Range Switch Logic (Transmission Range Switch Logic) . Switch input to the TCM is represented on the scan tool as HI and LOW. HI indicates an ignition voltage signal. LOW indicates a zero voltage signal. The four parameters represent transmission range switch signal A, B, C and Parity.
Floor Shift Control, Some Models
The floor shift control is located in the center console assembly. It contains the upshift and downshift switches for the electronic range select mode system. The electronic range select mode system is activated when the floor shift control lever is moved to the right into the Low (L) position from the drive position. When the manual position is selected, an upshift is requested by pushing the upshift switch on the floor shift control lever and a downshift is requested by pushing the downshift switch on the floor shift control lever. When an upshift or a downshift is requested, a signal is sent to the TCM which commands the shift solenoids ON or OFF to achieve the appropriate gear.