Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Dimension & Clearance Specifications - Cylinder Block Surface Variation

Cylinder Head Warpage
Transverse Deck
Standard (Maximum) 0.03 mm (0.0012 inches)
Service Limit (Maximum) 0.05 mm (0.0020 inches)
Longitudinal Deck
Standard (Maximum) 0.07 mm (0.0028 inches)
Service Limit (Maximum) 0.10 mm (0.0040 inches)
Intake Flange (Overall)
Standard (Maximum) 0.10 mm (0.0039 inches)
Service Limit (Maximum) 0.15 mm (0.006 inches)
Exhaust Flange (Overall)
Standard (Maximum) 0.10 mm (0.004 inches)
Service Limit (Maximum) 0.15 mm (0.006 inches)
Camshaft Bore (TIR)
Standard (Maximum) 0.05 mm (0.002 inches)
Service Limit (Maximum) 0.064 mm (0.0025 inches)