Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Design and Clearance Specifications

Specifications

Blocker Ring Clearance:
Standard: 0.4 mm (minimum) (0.020 inch) (minimum)
Service Limit: 0.4 mm (minimum) 0.020 inch (minimum)
Axial Gear Play:
1st Driven Gear:
Standard: 0.20 - 0.496 mm (0.008 - 0.019 inch)
Service Limit: 0.496 mm (0.019 inch)
2nd Driven Gear:
Standard: 0.20 - 0.35 mm (0.008 - 0.014 inch)
Service Limit: 0.35 mm (0.014 inch)
3rd Drive Gear:
Standard: 0.20 - 0.35 mm (0.008 - 0.014 inch)
Service Limit: 0.35 mm (0.014 inch)
4th Drive Gear:
Standard: 0.20 - 0.35 mm (0.008 - 0.014 inch)
Service Limit: 0.35 mm (0.014 inch)
5th Drive Gear:
Standard: 0.20 - 0.35 mm (0.008 - 0.014 inch)
Service Limit: 0.35 mm (0.014 inch)