Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Overhaul Procedure Steps



ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Preparation For Disassembly
2. Cylinder Head and Front Cover Disassembly
3. Cylinder Block Disassembly
4. Cylinder Block Inspection
5. Disassembly of Piston and Connecting Rod Assemblies
6. Inspection of Piston and Connecting Rod Assemblies
7. Cylinder Honing and Boring
8. Crankshaft Inspection
9. Front and Rear Crankshaft Oil Seals Replacement
10. Assembly of Piston and Connecting Rod Assemblies
11. Cylinder Block Assembly
12. Cylinder Head Installation
13. Timing Chain, Sprockets, Guides, and Tensioner Inspection
14. Timing Chain, Sprockets, Guides and Tensioner Installation
15. Front Cover Oil Seal Assembly Replacement
16. Front Cover and Component Assembly
17. Heli-Coil
18. RTV Sealant and Components