Operation CHARM: Car repair manuals for everyone.

61. Exhaust Manifold Installation

EXHAUST MANIFOLDS (UNIT REPAIR)

TOOLS REQUIRED
- J39194C 02 Sensor Wrench

INSTALLATION





1. Install rear exhaust manifold gasket.
2. Install rear exhaust manifold.
3. Install exhaust manifold nuts.
Torque:
Exhaust Manifold Nut: 20 Nm (15 ft. lbs.)
4. Install EGR pipe
Torque:
EGR Pipe Bolts: 25 Nm (19 ft. lbs.)
5. Install oxygen sensor using 02 Sensor Wrench J39194C.
Torque:
Oxygen Sensors (Exhaust Manifold): 50 Nm (37 ft. lbs.)





6. Install front exhaust manifold gasket.
7. Install rear exhaust manifold.
8. Install exhaust manifold nuts.
Torque:
Exhaust Manifold Nut: 20 Nm (15 ft. lbs.)