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Home >> Saturn >> 2003 >> ION L4-2.2L VIN F >> Repair and Diagnosis >> Transmission and Drivetrain >> Clutch >> Service and Repair
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Clutch: Service and Repair

Clutch Drive Plate and Clutch Driven Plate
- Tools Required
- J 43482 Clutch Alignment Arbor

Removal Procedure





1. Remove the transmission.
2. Remove the clutch cover bolts one turn at a time, until spring pressure is relieved.





3. Remove the clutch cover and the clutch disc.

Installation Procedure





1. Align the Heavy Side of the flywheel assembly, with the clutch cover Light Side.





2. Install the J 43482 in order to support the clutch cover to the flywheel assembly.





Notice: Refer to Fastener Notice in Service Precautions.

3. Install the clutch cover to flywheel bolts.
- Follow the tightening sequence. Tighten the bolts to 24 Nm (18 ft. lbs.).
4. Remove the J 43482.

Important: Excessive amounts of lubricant on the input shaft splines may contaminate the clutch disc and cause clutch shudder.

5. Lubricate the inside diameter of the bearing with Saturn P/N 21005995, or equivalent.
6. Install the transmission.
7. Bleed the hydraulic system.
8. Connect the negative battery cable.
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