Operation CHARM: Car repair manuals for everyone.

Muffler and Resonator (Production Assembly)

MUFFLER AND RESONATOR (PRODUCTION ASSEMBLY)

IMPORTANT: The muffler and resonator is not available as a complete assembly. Separate resonator and muffler assemblies are available as service parts.

REMOVAL

CAUTION: MAKE SURE VEHICLE IS PROPERLY SUPPORTED AND SQUARELY POSITIONED ON HOIST. TO HELP AVOID PERSONAL INJURY WHEN A VEHICLE IS ON A HOIST, PROVIDE ADDITIONAL SUPPORT FOR THE VEHICLE ON THE OPPOSITE END FROM WHICH COMPONENTS ARE BEING REMOVED.

1. Hoist vehicle.





2. Remove rear exhaust pipe flange to intermediate pipe nuts (3).





3. Separate hangers from rubber isolators.
4. Remove muffler and pipe assembly.

INSTALLATION
1. Position muffler and resonator assembly to the vehicle, and install into rubber mounts.





2. Install new gasket onto exhaust pipe rear flange.
3. Assemble intermediate pipe to exhaust pipe, install new nuts and tighten.
Torque:
Exhaust Pipe-to-Intermediate Pipe Nuts: 30 Nm (22 ft. lbs.)
4. Check entire exhaust system for leaks.