Muffler and Tailpipe (Service-Part)

MUFFLER AND TAILPIPE (SERVICE-PART)

TOOLS REQUIRED
- SA9168NE Exhaust and Tailpipe Cutter

REMOVAL

CAUTION: MAKE SURE VEHICLE IS PROPERLY SUPPORTED AND SQUARELY POSITIONED ON THE HOIST. TO HELP AVOID PERSONAL INJURY WHEN A VEHICLE IS ON A HOIST, PROVIDE ADDITIONAL SUPPORT FOR THE VEHICLE ON THE OPPOSITE END FROM WHICH COMPONENTS ARE BEING REMOVED.

1. Hoist vehicle.





2. Obtain a piece of (non-stretchable) string 18-1/2" long. Starting from the muffler, place the string along the pipe. Mark the end of the string on the pipe.

NOTICE: Always use a chain cutter to cut stainless steel pipe. A torch leaves a rough edge, and may warp the pipe.

3. Using a Exhaust and Tailpipe Cutter SA9168NF (or equivalent) cut pipe on the mark.





4. Separate muffler and tailpipe.
5. Remove muffler and tailpipe.

INSTALLATION

IMPORTANT: The service resonator pipe is designed to attach to either the production or service muffler assembly.

1. Deburr pipe ends as necessary.





2. Position service muffler and tailpipe assembly onto intermediate pipe.
3. Install rubber isolator to mount hanger.





4. Install service clamp and tighten.
Torque:
Rear Muffler Pipe Service Clamp: 45 Nm (33 ft. lbs.)