46. Case Cover Assembly Installation

Case Cover Assembly Installation

- Tools Required
- J 43969 Case Cover Lifting Bracket
- J 44337 Build Plate Assembly
- J 44996 Input Carrier Alignment Tool






Notice: The control valve body assembly must be removed before installing the case cover assembly. Failure to follow this instruction may result in damage to the variable ratio control lever.

1. Attach the shorter legs of the J 43969 to the two open bolt holes on the drive pulley cover.
2. Attach the longer legs of the J 43969 to the two open bolt holes on the driven pulley cover.





3. Install two NEW case cover O-ring seals on the transmission case assembly.

Important: Apply the sealant on the inside mating surface around the bolt holes.

4. Apply a 3 mm (0.19 inch) bead of sealant to the mating surfaces of the transmission case assembly.





5. Using a suitable lifting device, carefully lift the case cover assembly - with forward clutch and input shaft - out of the J 44337 and lower into the transmission case assembly.





6. Using the J 44996 on the end of the input shaft, align the reverse carrier into the reverse clutch hub assembly.
7. Remove the J 43969.






Notice: Refer to Fastener Notice in Cautions and Notices.

Important: Two of the 14 case cover bolts are longer than the other bolts. These two bolts are used for the driven pulley cover.

8. Secure the case cover assembly to the transmission case assembly with the 14 case cover bolts.
- Tighten the bolts to 28 Nm (21 ft. lbs.) in the sequence shown.





9. Install the remaining 2 bolts on the drive pulley cover.
- Tighten the bolts to 11 Nm (8 ft. lbs.).
10. Install the remaining 2 bolts on the driven pulley cover.
- Tighten the bolts to 11 Nm (8 ft. lbs.).