Muffler Replacement (Service Part)

Muffler Replacement (Service Part)

^ Tools Required
- SA9168NE Exhaust and Tailpipe Cutter

Removal Procedure

Caution: Ensure that the vehicle is properly supported and squarely positioned. To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle on the opposite end from which the components are being removed.





1. Raise and support the vehicle.
2. Obtain a piece of (non-stretchable) string 135 mm (5.3 inch) long. Starting from the muffler, place the string along the pipe. Mark the end of the string on the pipe.

Notice: Always use a chain cutter to cut the stainless steel pipe. A torch leaves a rough edge and may warp the pipe.

3. Using a SA9168NE (or equivalent) cut the pipe on the mark.





4. Separate the muffler and tailpipe.
5. Remove the muffler and tailpipe.

Installation Procedure

Important: The service resonator pipe is designed to attach to either the production or service muffler assembly.





1. Deburr the pipe ends as necessary.
2. Position the service muffler and tailpipe assembly onto the intermediate pipe.
3. Install the rubber isolator to mount hanger.





Notice: Refer to Fastener Notice in Service Precautions.

4. Install the service clamp and tighten
^ Tighten the rear muffler pipe service clamp to 45 Nm (33 ft. lbs.).