110. Shafts and Clutch Assemblies Installation

Shafts and Clutch Assemblies Installation






Caution: This procedure requires 3 technicians. Each technician needs to remove or install a complete shaft assembly in order to prevent personal injury.

1. Install the 2nd clutch housing 46mm x 62.95mm x 4.62mm thrust bearing (750) into the torque converter housing (150) as shown.





2. Place the reverse shift fork shaft (428) so the large chamfered hole is facing the reverse shift fork bolt hole of the reverse shift fork (924) when installed in the torque converter housing (150).
3. Engage the reverse shift fork (924) with the 5th /reverse synchronizer ring (508) on the output shaft assembly (535).
4. Using 3 technicians, join the mainshaft assembly (640), output shaft assembly (535), and the 1st /2nd clutch shaft assembly (755) together.
5. With all 3-clutch shaft assemblies installed together, position the 3 clutch shaft assemblies above the torque converter housing, lower the clutch assemblies into the torque converter housing, and at the same time position the reverse shift fork (924) onto the reverse shift fork shaft (428).
6. Position the 3 clutch shaft assemblies until all 3-clutch shaft assemblies are properly seated in the torque converter housing assembly (150).






Notice: Refer to Fastener Notice in Cautions and Notices.

7. Secure the reverse shift fork (924) to the reverse shift fork shaft (428) using a reverse shift fork flanged bolt/screw (926) and a NEW 6mm reverse shift fork lock tab washer (925).
- Tighten the bolt/screw to 14 Nm (124 inch lbs.).
8. Bend the tab of the lock washer over the bolt head.





9. Install the 1st and 2nd clutch shaft lube fluid pipe assembly (122) into the torque converter housing (150).
10. Secure the 1st and 2nd clutch shaft lube fluid pipe assembly (122) with a M6 x 1.0 x 12mm flanged bolt/screw (123).
- Tighten the bolt/screw to 12 Nm (106 inch lbs.)