Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Oil Cooler Removal
2. Draining Fluids and Oil Filter Removal
3. Crankshaft Balancer Removal
4. Engine Flywheel Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal
7. Intake Manifold Removal
8. Camshaft Cover Removal
9. Engine Front Cover and Oil Pump Removal
10. Timing Chain and Tensioner Removal
11. Intake Camshaft, Follower, and Adjuster Removal
12. Exhaust Camshaft, Follower, and Adjuster Removal
13. Balance Shaft Drive Chain and Tensioner Removal
14. Balance Shaft Removal
15. Water Pump Removal
16. Cylinder Head Removal
17. Oil Pan Removal
18. Piston, Connecting Rod, and Bearing Removal
19. Lower Crankcase Removal
20. Crankshaft and Bearing Removal
21. Engine Block Disassemble
22. Engine Block Cleaning and Inspection
23. Cylinder Honing
24. Crankshaft Balancer Cleaning and Inspection
25. Engine Flywheel Cleaning and Inspection
26. Crankshaft and Bearing Cleaning and Inspection
27. Piston and Connecting Rod Disassemble
28. Piston, Connecting Rod, and Bearing Cleaning and Inspection
29. Piston and Connecting Rod Assemble
30. Camshaft Cleaning and Inspection
31. Timing Chain and Sprocket Cleaning and Inspection
32. Balance Shaft Cleaning and Inspection
33. Balance Shaft Drive Chain and Sprockets Cleaning and Inspection
34. Cylinder Head Disassemble
35. Cylinder Head Cleaning and Inspection
36. Valve and Seat Grinding
37. Cylinder Head Assemble
38. Oil Pump Disassemble
39. Oil Pump Assemble
40. Intake Manifold Cleaning and Inspection
41. Exhaust Manifold Cleaning and Inspection
42. Oil Pan Cleaning and Inspection
43. Thread Repair
44. Service Prior to Assembly
45. Engine Block Assemble
46. Crankshaft and Bearing Installation
47. Lower Crankcase Installation
48. Crankshaft Rear Oil Seal Installation
49. Piston, Connecting Rod, and Bearing Installation
50. Cylinder Head Installation
51. Intake Camshaft, Follower, and Adjuster Install
52. Exhaust Camshaft, Follower, and Adjuster Install
53. Balance Shaft Installation
54. Water Pump Installation
55. Timing Balance Shafts to Engine
56. Balance Shaft Drive Chain and Tensioner Install
57. Timing Chain, Sprocket, and Tensioner Installation
58. Crankshaft Front Oil Seal Installation
59. Engine Front Cover and Oil Pump Installation
60. Oil Pan Installation
61. Crankshaft Balancer Installation
62. Camshaft Cover Installation
63. Oil Filter Adapter Installation
64. Intake Manifold Installation
65. Exhaust Manifold Installation
66. Oil Cooler Installation
67. Oil Level Indicator and Tube Installation
68. Engine Flywheel Installation
69. Engine Prelubing