Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Cylinder Head
Surface Flatness - Block Deck - Longitude 0.050 mm 0.002 in
Surface Flatness - Block Deck - Overall 0.1 mm 0.004 in
Surface Flatness - Block Deck - Transverse 0.030 mm 0.0012 in
Valve Guide Bore - Exhaust 6.000-6.012 mm 0.2362-0.2367 in
Valve Guide Bore - Intake 6.000-6.012 mm 0.2362-0.2367 in
Valve Lifter Bore Diameter - Stationary Lash Adjusters 12.013-12.037 mm 0.4730-0.4739 in

Camshaft Cap Bolt 10 N.m 89 lb in
Tighten the bearing cap bolts in increments of 3 turns until they are seated.

Cylinder Head Bolt





Install NEW cylinder head bolts.

First Pass 30 N.m 22 lb ft
Final Pass 155 degrees

Intake Manifold to Cylinder Head Bolt 10 N.m 89 lb in
Intake Manifold to Cylinder Head Nut 10 N.m 89 lb in
Intake Manifold to Cylinder Head Stud 6 N.m 53 lb in

Exhaust Camshaft Position Actuator
First Pass 30 N.m 22 lb ft
Final Pass 100 degrees





Exhaust Manifold to Cylinder Head Nut - 2 passes 14 N.m 124 lb in
Exhaust Manifold to Cylinder Head Stud 10 N.m 89 lb in

Intake Camshaft Position Actuator
First Pass 30 N.m 22 lb ft
Final Pass 100 degrees