Cylinder Head Replacement

Cylinder Head Replacement

Tools Required

J 45059 Torque Angle Meter

Removal Procedure

1. Remove the intake manifold.
2. Remove the exhaust manifold.
3. Remove the timing chain.
4. Drain the cooling system.




5. Remove the cylinder head bolts in sequence and discard.




6. Remove the cylinder head and gasket.
7. Clean all gasket surfaces.

Installation Procedure




1. Install the cylinder head and gasket.
2. Install NEW cylinder head bolts.

Notice: Refer to Fastener Notice.




3. Tighten the cylinder head bolts in sequence.

Tighten the cylinder head bolts to 30 N.m (22 lb ft) plus 155 degrees using J45059.




4. Install the NEW front cylinder head bolts.

Tighten the front cylinder head bolts to 35 N.m (26 lb ft).

5. Install the timing chain.
6. Install the exhaust manifold.
7. Lower the vehicle.
8. Install the intake manifold.
9. Fill the cooling system.