Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Extension Housing Installation



Extension Housing Installation

Tools Required

J 44765 Seal Installer





1. Inspect both inner and outer output shaft bearings for the following:

* Damaged cage
* Roller pitted

2. If either bearing is damaged replace extension housing.





3. Rotate the transmission 90 degrees.
4. Measure from the bottom to the face of the output shaft. Record this as dimension B.





5. Install the input and reaction carrier washer (22).
6. Install the input and reaction carrier thrust bearing (23) onto the extension housing.
7. Install the extension housing gasket (25) onto the extension housing (27).
8. Install the extension housing (27) onto the case.

Notice: Refer to Fastener Notice in Service Precautions.

9. Install the extension housing bolts (35).

Tighten the extension housing bolts to 22 N.m (16 lb ft).





Notice: Install the seal onto the tool before installing into the case to prevent damage to the seal.

10. Using J 44765 install the prop shaft flange seal (29).