Operation CHARM: Car repair manuals for everyone.

EGR Valve: Service and Repair



Exhaust Gas Recirculation Valve Replacement

Removal Procedure

1. Turn OFF the ignition.




2. Disconnect the exhaust gas recirculation (EGR) valve electrical connector.
3. Remove the EGR valve retaining nuts.
4. Remove the EGR valve assembly.
5. Remove the gasket.
6. Clean the EGR valve mating surface.

Installation Procedure




1. Install the EGR valve with a new gasket to the engine.

Notice: Refer to Fastener Notice.

2. Install the EGR valve nuts.

Tighten the nuts to 22 N.m (16 lb ft).

3. Connect the EGR valve electrical connector.