Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

Cylinder Head
Combustion Chamber Volume 51.3 cu cm 3.13 cu in)
Cylinder Head Height/Thickness 120.95-121.05 mm ( 4.762-4.766 in
Surface Flatness - Block Deck 0.05 mm (0.002 in)
Surface Flatness - Exhaust Manifold Deck 0.05 mm (0.002 in)
Surface Flatness - Intake Manifold Deck 0.05 mm (0.002 in)
Resurface Limit - Block Deck 0.2 mm (0.008 in)

Camshaft Cap Bolts 22 N.m (16 lb ft)
Camshaft Cap Studs 12 N.m (106 lb in)





Cylinder Head Bolt

Inspect the cylinder head bolts and identify the type of bolt for proper tightening.

* The first design bolts (1) have a 6 point hex head.
* The second design bolts (2) have a 12 point head.





^ Inspect the second design 12 point cylinder head bolts, if applicable, to determine if they can be used again. Measure the bolt diameter at locations 45 mm (1.8 in) (b) and 50 mm (2.0 in) (a) from the end of the bolt. If the bolt diameter is less than 10.6 mm (0.42 in) at either location, the bolt needs to be replaced.

Cylinder Head Bolt - 6 Point Head - First Pass 39 N.m (29 lb ft)
Cylinder Head Bolt - 6 Point Head - Second Pass 69 N.m (51 lb ft)
Cylinder Head Bolt - 6 Point Head - Final Pass 98 N.m (72 lb ft)
Cylinder Head Bolt - 12 Point Head - New Bolt - First Pass 29 N.m (21 lb ft)
Cylinder Head Bolt - 12 Point Head - New Bolt - Second Pass 90 Degrees
Cylinder Head Bolt - 12 Point Head - New Bolt - Third Pass 90 Degrees
Cylinder Head Bolt - 12 Point Head - New Bolt - Final Pass 90 Degrees
Cylinder Head Bolt - 12 Point Head - Used Bolt - First Pass 29 N.m (21 lb ft)
Cylinder Head Bolt - 12 Point Head - Used Bolt - Second Pass 90 Degrees
Cylinder Head Bolt - 12 Point Head - Used Bolt - Final Pass 90 Degrees
Cylinder Head-to-Catalytic Converter Studs 22 N.m (16 lb ft)








Intake Manifold Side Cover Bolt/Nut 12 N.m (106 lb in)
Intake Manifold Side Cover Stud 3.4 N.m (30 lb in)
Intake Manifold-to-Spacer Bolts/Nuts - First Pass 11 N.m (97 lb in)
Intake Manifold-to-Spacer Bolts/Nuts - Final Pass 22 N.m (16 lb ft)
Intake Manifold Top Cover Bolts/Nuts - First Pass 6 N.m (53 lb in)
Intake Manifold Top Cover Bolts/Nuts - Final Pass 12 N.m (106 lb in)

Camshaft Sprocket Bolts 90 N.m (67 lb ft)