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Output Axle Shaft Sleeve and Seal Replacement



Output Axle Shaft Sleeve and Seal Replacement

Tools Required

* J 41227 Output Shaft Sleeve Remover
* J 41228 Output Shaft Sleeve Installer
* J 41102-1A Axle Seal Installer

Removal Procedure

1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Remove the left drive axle assembly.




3. Remove the output axle seal using a medium screwdriver and a mallet.




4. Remove the drive axle retaining ring from the output axle shaft. Discard the retaining ring.




5. Use the J 41227 to remove the sleeve from the output axle shaft.

Installation Procedure

Important: The output axle shaft sleeve and seal must be replaced together. DO NOT replace the sleeve or seal separately.




1. Use the J 41228 to install a new sleeve on the output axle shaft. Ensure that the collet is located in the retaining ring groove when installing.




2. Install the new output axle seal using the J 41102-1A and a mallet.




3. Install a NEW retaining ring on the output shaft.
4. Install the left drive axle assembly.
5. Lower the vehicle.
6. Inspect the output axle shaft sleeve for leaks.
7. Inspect the transmission oil level.