Alternator: Service and Repair

Generator Replacement (2.2L (L61))

Tools Required

J 44811 Accessory Belt Tensioner Unloader

Removal Procedure

Important: Record all pre-set radio stations.

1. Turn the ignition OFF.
2. Disconnect the negative battery cable.
3. Remove the throttle body air duct.






Important: Use the required J 44811.

4. Remove the accessory drive belt.
5. Disconnect the generator electrical connections.




6. Remove the generator to engine block bolts and the generator.

Installation Procedure




1. Position the generator and install the top bolts finger tight.

Notice: Refer to Fastener Notice.

2. Install the bottom bolts and tighten all the generator bolts.

Tighten the generator-to-engine block bolts to 22 N.m (16 lb ft).

3. Connect the electrical connections.

Tighten the B+ cable-to-generator nut to 20 N.m (15 lb ft).

Important: Use the required accessory drive belt removal tool number J 44811.

4. Install the accessory drive belt.
5. Install the throttle body air duct.
6. Connect the negative battery cable.

Tighten the battery terminal bolt to 17 N.m (13 lb ft).

7. Reprogram the radio stations.