Starter Motor: Service and Repair

Starter Motor Replacement (2.2L (L61))

Removal Procedure

Important: Record all pre-set radio stations.

1. Turn the ignition OFF.
2. Disconnect the negative battery cable.




3. Remove the B+ battery cable nut at starter.
4. Remove the S-terminal nut.
5. Remove the lower starter assembly to engine block bolt.
6. Remove the upper starter assembly to engine block bolt.
7. Move the starter right, clearing the engine block, then left and out of the engine block (flywheel housing).

Installation Procedure




1. Guide the starter into the engine block (flywheel housing).

Notice: Refer to Fastener Notice.

2. Install the starter mounting bolts.

Tighten the starter-to-engine bolts to 40 N.m (30 lb ft).

3. Install the B+ cable and nut.

Tighten the B+ cable-to-starter nut to 10 N.m (89 lb in).

4. Install the S-terminal wire and nut.

Tighten the S-terminal nut to 5 N.m (4 lb ft).

5. Connect the negative battery cable to the battery.

Tighten the battery terminal bolts to 17 N.m (13 lb ft).

6. Reprogram the radio stations.