Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Lift Bracket Removal
3. Engine Flywheel Removal
4. Throttle Body Removal
5. Intake Manifold Removal
6. Fuel Rail and Injectors Removal
7. Crankshaft Balancer Removal
8. Timing Belt Cover Removal
9. Engine Front Mount Bracket Removal
10. Timing Belt Removal
11. Timing Belt Tensioner Removal
12. Timing Belt Idler Pulley Removal
13. Timing Belt Drive Sprocket Removal
14. Water Pump Removal
15. Coolant Crossover Pipe Removal
16. Valve Rocker Arm Cover Removal - Left Side
17. Valve Rocker Arm Cover Removal - Right Side
18. Valve Rocker Arm and Shaft Removal
19. Camshaft Removal - Left Side
20. Camshaft Removal - Right Side
21. Cylinder Head Removal - Left Side
22. Cylinder Head Removal - Right Side
23. Fuel Injection Manifold Removal - Left Side
24. Fuel Injection Manifold Removal - Right Side
25. Oil Pan Removal
26. Oil Pump Pipe and Screen Assembly Removal
27. Crankshaft Oil Deflector Removal
28. Oil Flow Control Module Removal
29. Oil Pump Removal
30. Crankshaft Rear Oil Seal and Housing Removal
31. Piston, Connecting Rod, and Bearing Removal
32. Crankshaft and Bearing Removal
33. Engine Block Plug Removal
34. Engine Block Cleaning and Inspection
35. Cylinder Boring and Honing
36. Crankshaft and Bearing Cleaning and Inspection
37. Crankshaft Balancer Cleaning and Inspection
38. Piston and Connecting Rod Disassemble
39. Piston, Connecting Rod, and Bearing Cleaning and Inspection
40. Piston and Connecting Rod Assemble
41. Camshafts Cleaning and Inspection
42. Camshaft Timing Chain and Sprocket Cleaning and Inspection
43. Valve Rocker Arm and Shaft Cleaning and Inspection
44. Valve Lash Adjuster Cleaning and Inspection
45. Cylinder Head Disassemble
46. Cylinder Head Cleaning and Inspection
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Cleaning and Inspection
51. Oil Pump Assemble
52. Oil Flow Control Module Cleaning and Inspection
53. Valve Rocker Arm Cover Cleaning and Inspection
54. Oil Pan Cleaning and Inspection
55. Intake Manifold Cleaning and Inspection
56. Water Pump Cleaning and Inspection
57. Service Prior to Assembly
58. Engine Block Plug Installation
59. Crankshaft and Bearing Installation
60. Piston, Connecting Rod, and Bearing Installation
61. Crankshaft Rear Oil Seal and Housing Installation
62. Crankshaft Front Oil Seal Installation
63. Oil Pump Installation
64. Timing Belt Drive Sprocket Installation
65. Oil Flow Control Module Installation
66. Crankshaft Oil Deflector Installation
67. Oil Pump Pipe and Screen Assembly Installation
68. Oil Pan Installation
69. Fuel Injection Manifold Installation - Left Side
70. Fuel Injection Manifold Installation - Right Side
71. Cylinder Head Installation - Left Side
72. Cylinder Head Installation - Right Side
73. Camshaft Installation - Left Side
74. Camshaft Installation - Right Side
75. Valve Rocker Arm and Shaft Installation
76. Water Pump Installation
77. Timing Belt Idler Pulley Installation
78. Timing Belt Tensioner Installation
79. Timing Belt Installation
80. Engine Front Mount Bracket Installation
81. Timing Belt Cover Installation
82. Crankshaft Balancer Installation
83. Valve Lash Adjustment
84. Valve Rocker Arm Cover Installation - Left Side
85. Valve Rocker Arm Cover Installation - Right Side
86. Coolant Crossover Pipe Installation
87. Fuel Rail and Injectors Installation
88. Intake Manifold Installation
89. Throttle Body Installation
90. Engine Flywheel Installation
91. Engine Lift Bracket Installation - Rear
92. Engine Prelubing