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Campaign - ECM/TCM Reprogramming for Driveability Issues

Subject:
Service Update for Inventory and Customer Vehicles - Transmission Software and Calibration Update-Expires with Base Warranty
# 07235A - (09/21/2007)

Models:
2008 Pontiac G6
2008 Saturn Aura

THIS BULLETIN IS BEING REVISED TO CORRECT THE LABOR TIME AND TO EMPHASIZE THE IMPORTANCE OF USING THE "PROGRAMMING SEQUENCE" PROCEDURE TO ASSURE THAT BOTH TCM AND ECM ARE REPROGRAMMED. PLEASE DISCARD ALL COPIES OF BULLETIN 07235, ISSUED AUGUST 2007.

THIS SERVICE UPDATE INCLUDES VEHICLES IN DEALER/RETAILER INVENTORY AND CUSTOMER VEHICLES THAT RETURN FOR ANY TYPE OF SERVICE, AND WILL EXPIRE AT THE END OF THE INVOLVED VEHICLE'S NEW VEHICLE LIMITED WARRANTY PERIOD.

Purpose

This bulletin provides a service procedure to reprogram the engine and transmission control modules in certain 2008 model year Pontiac G6 and Saturn Aura model vehicles for customer complaints about driveablity particularly hesitation and shift busyness.

This service procedure be completed as soon as possible on involved vehicles currently in dealer/retailer inventory and customer vehicles that return to the dealer/retailer for any type of service during the New Vehicle Limited Warranty coverage period.

Vehicles Involved





A list of involved vehicles currently in dealer/retailer inventory is available on the "Service Update Bulletin Information" link under the "Service" tab in DealerWorld (GM and Saturn US), or attached to the Dealer Communication (Canada), used to release this bulletin. Customer vehicles that return for service, for any reason, and are still covered under the vehicles base warranty, and are within the VIN breakpoints shown, should be checked for vehicle eligibility in the appropriate system listed below.

IMPORTANT:
Dealers/retailers are to confirm vehicle eligibility prior to beginning repairs by using the system(s) below. Not all vehicles within the above breakpoints may be involved.

-- GM dealers and Canadian Saturn retailers should use GMVIS.

-- US Saturn retailers should use the AS/400 system.

Parts Information

Do not attempt to order the calibration number from GMSPO. The calibration numbers required for this service procedure are programmed into control modules via a Techline Tech 2(R) scan tool and the Techline Information System (TIS) 2000 terminal with the calibration update. Use data version8.5 for 2007 or later, available on TIS 2 Web 08/19/07; and on TIS DVD version 9.0/ 2007 or later, mailed to dealers beginning 09/12/07. If you cannot access the calibration, call the Techline Customer Support Center.

Service Procedure

The "Required Field Actions" section of the GM Vehicle Inquiry System (GMVIS) must be checked to determine if a specific vehicle requires this action. If GMVIS indicates that Service Update Bulletin 07235 remains 'open' and ECM/TCM reprogramming has not taken place, reprogram the ECM/TCM using a Tech 2(R) scan tool with the calibration update from Techline Information System (TIS).

IMPORTANT:
When programming vehicles with the calibration update in bulletin 07235A, it is important that the engine and transmission modules both be updated. If both modules are not updated, odometer function will be affected.

NOTICE:
Before reprogramming, please check the battery condition to prevent a reprogramming error of any of the modules due to battery discharge. Battery voltage must be between 12 and 16 volts during reprogramming. If the vehicle battery is not fully charged, use jumper cables from an additional battery. Be sure to turn off or disable any system that may put a load on the battery, such as automatic headlamps, daytime running lights, interior lights, heating, ventilation, and air conditioning (HVAC) system, radio, engine cooling fan, etc. A programming failure or control module damage may occur if battery voltage guidelines are not observed.

The ignition switch must be in the proper position. The Service Programming System (SPS) application prompts you to turn ON the ignition, with the engine OFF. DO NOT change the position of the ignition switch during the programming procedure, unless instructed to do so.

Make certain all tool connections are secure, including the following components and circuits:

^ The RS-232 communication cable port

^ The connection at the data link connector (DLC)

^ The voltage supply circuits

DO NOT disturb the tool harnesses while programming. If an interruption occurs during the programming procedure, programming failure or control module damage may occur.

DO NOT turn OFF the ignition if the programming procedure is interrupted or unsuccessful. Ensure that all control module and DLC connections are secure and the TIS terminal operating software is up to date.

1. Verify that there is a battery charge of 12 to 16 volts. The battery must be able to maintain a charge during programming. Use an additional jump battery if necessary. Only use approved Midtronics charger or Jumper Packs, etc. to maintain proper battery voltage during programming.

2. Reprogram the Engine Control Module (ECM) then the Transmission Control Module (TCM).

IMPORTANT:
To ensure both controllers are programmed at the same time, select Programming Sequence ECM/TCM on the Supported Controller Screen (Note: This is the last selection in the scroll down box). Refer to SI and Service Programming System (SPS) documentation for ECM and TCM programming instructions, if required.

3. DTCs may set during programming. Use the clear code function on the program complete screen to clear DTCs.





Claim Information - GM and Saturn Canada/US Saturn





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