Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Drive Belt Tensioner Removal
2. Oil Level Indicator and Tube Removal
3. Exhaust Manifold Removal - Left Side
4. Oil Filter Adapter Removal
5. Exhaust Manifold Removal - Right Side
6. Intake Manifold Removal
7. Water Outlet Removal
8. Engine Coolant Thermostat Housing Removal
9. Crankshaft Balancer Removal
10. Engine Flywheel Removal
11. Camshaft Cover Removal - Left Side
12. Camshaft Cover Removal - Right Side
13. Water Pump Removal
14. Engine Front Cover Removal
15. Secondary Timing Chain Tensioner Removal - Right Side
16. Secondary Camshaft Drive Chain Shoe Removal - Right Side
17. Secondary Timing Chain Guide Removal - Right Side
18. Secondary Camshaft Intermediate Drive Chain Removal - Right Side
19. Primary Camshaft Intermediate Drive Chain Tensioner Removal
20. Primary Timing Chain Guide Removal - Upper
21. Primary Timing Chain Guide Removal - Lower
22. Primary Camshaft Intermediate Drive Chain Removal
23. Timing Chain Idler Sprocket Removal - Right Side
24. Secondary Timing Chain Tensioner Removal - Left Side
25. Secondary Camshaft Drive Chain Shoe Removal - Left Side
26. Secondary Timing Chain Guide Removal - Left Side
27. Secondary Camshaft Intermediate Drive Chain Removal - Left Side
28. Timing Chain Idler Sprocket Removal - Left Side
29. Crankshaft Sprocket Removal
30. Camshaft Position Actuator Removal - Left Side Exhaust
31. Camshaft Position Actuator Removal - Left Side Intake
32. Camshaft Position Actuator Removal - Right Side Exhaust
33. Camshaft Position Actuator Removal - Right Side Intake
34. Camshaft Removal - Left Side
35. Valve Rocker Arm Removal - Left Side
36. Valve Lifter Removal - Left Side
37. Cylinder Head Removal - Left Side
38. Camshaft Removal - Right Side
39. Valve Rocker Arm Removal - Right Side
40. Valve Lifter Removal - Right Side
41. Cylinder Head Removal - Right Side
42. Oil Pan Removal
43. Oil Pump Removal
44. Crankshaft Rear Oil Seal and Housing Removal
45. Piston, Connecting Rod, and Bearing Removal
46. Crankshaft and Bearing Removal
47. Engine Block Disassemble
48. Engine Block Cleaning and Inspection
49. Crankshaft and Bearing Cleaning and Inspection
50. Crankshaft Balancer Cleaning and Inspection
51. Engine Flywheel Cleaning and Inspection
52. Piston and Connecting Rod Disassemble
53. Piston, Connecting Rod, and Bearing Cleaning and Inspection
54. Piston and Connecting Rod Assemble
55. Cylinder Head Disassemble
56. Cylinder Head Cleaning and Inspection
57. Valve Spring Inspection and Measurement
58. Valve and Seat Grinding
59. Cylinder Head Assemble
60. Camshaft Cleaning and Inspection
61. Valve Lifter Cleaning and Inspection
62. Valve Rocker Arm Cleaning and Inspection
63. Camshaft Timing Drive Components Cleaning and Inspection
64. Oil Pump Disassemble
65. Oil Pump Cleaning and Inspection
66. Oil Filter Adapter Disassemble
67. Oil Filter Adapter Cleaning and Inspection
68. Oil Filter Adapter Assemble
69. Oil Pan Disassemble
70. Oil Pan Cleaning and Inspection
71. Oil Pump Suction Pipe and Screen Cleaning and Inspection
72. Oil Pan Assemble
73. Engine Front Cover Disassemble
74. Engine Front Cover Cleaning and Inspection
75. Engine Front Cover Assemble
76. Camshaft Cover Disassemble
77. Camshaft Cover Cleaning and Inspection
78. Camshaft Cover Assemble
79. Intake Manifold Disassemble
80. Intake Manifold Cleaning and Inspection
81. Intake Manifold Assemble
82. Exhaust Manifold Cleaning and Inspection - Left Side
83. Exhaust Manifold Cleaning and Inspection - Right Side
84. Water Pump Cleaning and Inspection
85. Thread Repair
86. Service Prior to Assembly
87. Engine Block Assemble
88. Crankshaft and Bearing Installation
89. Piston, Connecting Rod, and Bearing Installation
90. Crankshaft Rear Oil Seal and Housing Installation
91. Oil Pump Installation
92. Oil Pan Installation
93. Cylinder Head Installation - Right Side
94. Valve Lifter Installation - Right Side
95. Valve Rocker Arm Installation - Right Side
96. Camshaft Installation - Right Side
97. Cylinder Head Installation - Left Side
98. Valve Lifter Installation - Left Side
99. Valve Rocker Arm Installation - Left Side
100. Camshaft Installation - Left Side
101. Camshaft Position Actuator Installation - Right Side Intake
102. Camshaft Position Actuator Installation - Right Side Exhaust
103. Camshaft Position Actuator Installation - Left Side Intake
104. Camshaft Position Actuator Installation - Left Side Exhaust
105. Crankshaft Sprocket Installation
106. Timing Chain Idler Sprocket Installation - Left Side
107. Secondary Camshaft Intermediate Drive Chain Installation - Left Side
108. Secondary Timing Chain Guide Installation - Left Side
109. Secondary Camshaft Drive Chain Shoe Installation - Left Side
110. Secondary Timing Chain Tensioner Installation - Left Side
111. Timing Chain Idler Sprocket Installation - Right Side
112. Primary Camshaft Intermediate Drive Chain Installation
113. Primary Timing Chain Guide Installation - Lower
114. Primary Timing Chain Guide Installation - Upper
115. Primary Camshaft Intermediate Drive Chain Tensioner Installation
116. Secondary Camshaft Intermediate Drive Chain Installation - Right Side
117. Secondary Timing Chain Guide Installation - Right Side
118. Secondary Camshaft Drive Chain Shoe Installation - Right Side
119. Secondary Timing Chain Tensioner Installation - Right Side
120. Engine Front Cover Installation
121. Water Pump Installation
122. Camshaft Cover Installation - Left Side
123. Camshaft Cover Installation - Right Side
124. Intake Manifold Installation
125. Engine Flywheel Installation
126. Crankshaft Balancer Installation
127. Oil Filter Adapter Installation
128. Exhaust Manifold Installation - Left Side
129. Oil Level Indicator and Tube Installation
130. Exhaust Manifold Installation - Right Side
131. Engine Coolant Thermostat Housing Installation
132. Water Outlet Installation
133. Drive Belt Tensioner Installation
134. Engine Prelubing