Reassembly

U241E AUTOMATIC TRANSAXLE: UNDERDRIVE PLANETARY GEAR: REASSEMBLY

REASSEMBLY

1. INSTALL UNDERDRIVE PLANETARY RING GEAR






(a) Install a new snap ring onto the outer race of the tapered roller bearing.






(b) Using a piston ring compressor, squeeze the snap ring.






(c) Using SST a press, press in the outer race of the tapered roller bearing.
SST: 09950-60020
09951-00890
SST: 09950-70010
09951-07100






(d) Install the underdrive planetary ring gear onto the counter driven gear.






(e) Using snap ring pliers, install the snap ring.
2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY






(a) Using a press, install the tapered roller bearing.






(b) Install the counter driven gear with planetary ring gear onto the underdrive planetary gear.






(c) Using SST and a press, press in the tapered roller bearing.
SST: 09316-60011
09316-00011
NOTE: Press in the counter driven gear while rotating it.





(d) Using a press, press in the parking lock gear.
NOTE: Press in the counter driven gear while rotating it.





(e) Using SST and a press, press in the differential drive pinion.
NOTE: Press in the counter driven gear while rotating it.

SST: 09506-35010
SST: 09950-60010
09951-00250






(f) Using SST and a press, press in the cylindrical roller bearing inner race.
NOTE: Press in the counter driven gear while rotating it.

SST: 09506-35010
SST: 09950-60010
09951-00250






(g) Clamp the underdrive planetary gear in a soft jaw vise.
NOTE: Be careful not to damage the differential drive pinion.

(h) Using SST, install a new lock nut.
Torque: 280 Nm (2,855 kgf-cm, 207 in-lbf)
SST: 09564-16020
HINT: Use a torque wrench with a fulcrum length of 750 mm (29.53 in.)





(i) Using SST and a torque wrench, measure the turning torque of underdrive planetary gear assembly while rotating the torque wrench at 60 rpm.
SST: 09564-16020
SST: 09387-00050
Standard turning torque at 60 rpm - Torque: 0.23 to5.01 Nm (2 to 51 kgf-cm, 2.0 to 44.3 in-lbf)
HINT: Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).





(j) Using a pin punch and hammer, stake the lock nut.
NOTE: Make sure that there are no cracks on the nut.