Reassembly

ENGINE HOOD / DOOR: REAR DOOR: REASSEMBLY

1. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Apply MP grease to the sliding areas of the rear door outside handle frame.

(b) Slide the rear door outside handle frame sub-assembly to install it.

2. INSTALL REAR DOOR OUTSIDE HANDLE FRONT PAD

(a) Engage the 2 claws and install the rear door outside handle front pad.

(b) Using "TORX" socket wrench T30, tighten the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

3. INSTALL REAR DOOR OUTSIDE HANDLE REAR PAD

(a) Engage the 2 claws and install the rear door outside handle rear pad.

4. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY

(a) Install the rear door outside handle assembly by pushing it in the direction indicated by the arrow mark shown in the illustration.

5. INSTALL REAR DOOR OUTSIDE HANDLE COVER

(a) Using "TORX" socket wrench T30, install the rear door outside handle cover with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

6. INSTALL REAR DOOR LOCK ASSEMBLY Installation

7. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY

(a) Apply MP grease to the sliding and rotating areas of the rear door window regulator sub-assembly.

NOTICE:
Do not apply grease to the window regulator spring.

(b) Loosely screw bolt A onto the rear door window regulator.

(c) Insert the rear door window regulator into the door panel. Provisionally tighten bolt A to hang the rear door window regulator on the door panel.

NOTICE:
Do not drop the window regulator as it may be damaged.

(d) Install the rear door window regulator with the 3 bolts, and tighten bolt A.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(e) Connect the connector.

8. INSTALL REAR DOOR GLASS

(a) Install the rear door glass onto the rear door window regulator.

9. INSTALL REAR DOOR QUARTER WINDOW GLASS

(a) Install the rear door quarter window glass onto the rear door quarter window weatherstrip.

10. INSTALL REAR DOOR QUARTER WINDOW WEATHERSTRIP

(a) Slide the rear door quarter window weatherstrip and the rear door quarter window glass, in the direction indicated by the arrow in the illustration, to install them.

11. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

(a) Install the rear door window division bar sub-assembly with the 2 bolts and screw.

Torque : 6.2 Nm (63 kgf-cm, 55 in-lbf)

12. INSTALL DOOR FRAME GARNISH

(a) Engage the clip and install the door frame garnish.

13. INSTALL REAR DOOR GLASS RUN

(a) Install the rear door glass run.

14. INSTALL REAR DOOR BELT MOULDING

15. INSTALL REAR DOOR WEATHERSTRIP

(a) Engage the 17 clips and install the rear door weatherstrip.

16. INSTALL REAR DOOR CHECK ASSEMBLY

(a) Apply MP grease to the sliding areas of the door check assembly.

(b) Install the rear door check onto the door panel with the 2 nuts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or Equivalent

(d) Install the rear door check onto the body panel with the bolt.

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)

17. INSTALL REAR DOOR SERVICE HOLE COVER

(a) Apply butyl tape to the door panel, then install a new rear door service hole cover as shown in the illustration.

HINT
* When installing the service hole cover, pull the links and connectors out through the service hole.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the quality of the seal.

(b) Connect the connector and clamp.

18. INSTALL REAR DOOR TRIM BRACKET

(a) Install the rear door trim bracket with the 2 screws.

19. INSTALL REAR DOOR SPEAKER ASSEMBLY Installation

20. INSTALL REAR DOOR GLASS INNER WEATHERSTRIP

(a) Install the rear door glass inner weatherstrip.

21. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Engage the 2 claws and install the rear door inside handle sub-assembly.

22. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

(a) Connect the rear door lock remote control cable and the rear door inside locking cable.

(b) Connect the connector.

(c) Engage the 10 clips and install the rear door trim board sub-assembly.

(d) Tighten the screw.

23. INSTALL REAR DOOR INSIDE HANDLE BEZEL

(a) Engage the 3 claws and install the rear door inside handle bezel.

24. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY Installation

25. INSTALL REAR DOOR ARMREST BASE UPPER PANEL

(a) Connect the connector.

(b) Engage the 4 claws and 2 clips and install the rear door armrest base upper panel.