Operation CHARM: Car repair manuals for everyone.
Home >> Scion >> 2012 >> xB L4-2.4L (2AZ-FE) >> Repair and Diagnosis >> Brakes and Traction Control >> Disc Brake System >> Service and Repair >> Overhaul >> Front Brake >> Reassembly
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Reassembly





BRAKE: FRONT BRAKE: REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

HINT
Fully tighten the front disc brake bleeder plug after bleeding any air left in the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL





(a) Apply a light layer of lithium soap base glycol grease to a new piston seal.

(b) Install the piston seal to the disc brake cylinder.

NOTICE:
Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON





(a) Apply a light layer of lithium soap base glycol grease to the piston and a new cylinder boot.

(b) Install the cylinder boot to the piston.

NOTICE:
Securely install the cylinder boot into the groove of the piston.

(c) Install the piston into the disc brake cylinder.

NOTICE:
Do not forcibly install the piston into the disc brake cylinder.

5. INSTALL CYLINDER BOOT





(a) Install the cylinder boot into the disc brake cylinder.

NOTICE:
Securely install the cylinder boot into the groove of the disc brake cylinder.

(b) Using a screwdriver with its tip wrapped with protective tape, install a new set ring.

NOTICE:
* Securely install the set ring to groove of the cylinder boot.
* Do not damage the cylinder boot.
pro multis · About Operation CHARM