Installation
BRAKE: BRAKE MASTER CYLINDER: INSTALLATION
1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD
NOTICE:
Make an adjustment with no vacuum in the brake booster. (Depress the brake pedal several times with the engine stopped.)
HINT
* Adjustment of the brake booster push rod is required when the brake master cylinder sub-assembly is replaced with a new one.
* Adjustment is not necessary when the removed brake master cylinder sub-assembly is reused and the brake booster assembly is replaced with a new one.
(a) Apply chalk to the tip of the accessory tool.
HINT
An accessory tool is enclosed with a new brake master cylinder sub-assembly.
(b) Place the accessory tool on the brake booster assembly.
(c) Measure the clearance between the brake booster push rod and accessory tool.
Standard clearance:
0 mm (0 in.)
HINT
Adjust the clearance in the following cases:
* If there is a clearance between the accessory tool and the shell of the brake booster (floating accessory tool), the push rod is protruding too far.
* If the chalk does not stick on the tip of the brake booster push rod, the push rod protrusion is insufficient.
(d) If the clearance is not as specified, adjust the push rod length by holding the rod using SST and turning the tip of the rod using a socket driver (7 mm).
SST : 09737-00020
HINT
Check the push rod clearance again after adjustment.
2. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
(a) Install a new O-ring onto the brake master cylinder sub-assembly.
(b) Install the brake master cylinder sub-assembly and wire harness clamp bracket with the 2 nuts.
Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)
(c) Using a union nut wrench, install the 2 brake tubes onto the brake master cylinder sub-assembly.
without union nut wrench - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
NOTICE:
* This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.886 in.) Service Precautions.
* This torque value is effective when the union nut wrench is parallel to a torque wrench.
(d) Engage the harness clamp onto the ware harness clamp bracket.
(e) Install the wire harness onto the brake master cylinder sub-assembly.
(f) Connect the brake fluid level warning switch connector.
3. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)
(a) Connect the clutch reservoir tube with the clip.
4. INSTALL AIR CLEANER ASSEMBLY Installation
5. INSTALL OUTER COWL TOP PANEL Installation
6. INSTALL FRONT WIPER MOTOR AND LINK Installation
7. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
8. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
9. INSTALL HOOD TO COWL TOP SEAL Installation
10. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
11. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
12. INSTALL WINDSHIELD WIPER ARM COVER Installation
13. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
14. BLEED MASTER CYLINDER Service and Repair
15. BLEED BRAKE LINE Service and Repair
16. BLEED BRAKE ACTUATOR Service and Repair
17. INSPECT FLUID LEVEL IN RESERVOIR Service and Repair
18. INSPECT FOR BRAKE FLUID LEAK