Disassembly

2AZ-FE STARTING: STARTER: DISASSEMBLY

1. REMOVE MAGNET SWITCH BODY

(a) Remove the nut and disconnect the lead wire from terminal C.





(b) Remove the 2 screws that hold the magnetic switch to the starter drive housing assembly.





(c) Remove the magnet switch body.

(d) Remove the return spring and the plunger from the magnet switch body.

2. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.





(b) Remove the starter yoke assembly from the starter commutator end frame assembly.





3. REMOVE STARTER ARMATURE PLATE

(a) Remove the starter armature plate from the starter yoke assembly.





4. REMOVE STARTER COMMUTATOR END FRAME COVER

(a) Using a screwdriver, remove the starter commutator end frame cover.





5. REMOVE STARTER ARMATURE ASSEMBLY

(a) Using snap ring pliers, remove the snap ring and plate washer.





NOTICE:
Do not drop the starter armature assembly.

Text in Illustration





(b) Remove the starter armature assembly from the commutator end frame assembly.

6. REMOVE PLANETARY GEAR

(a) Remove the 3 planetary gears from the motor terminal starter kit.