Disassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY





(a) Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the defroster damper control cable.

2. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY





(a) Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the air mix damper control cable.

3. REMOVE NO. 1 AIR DUCT





(a) Disengage the 3 claws and remove the air duct.

4. REMOVE NO. 2 AIR DUCT





(a) Disengage the 3 claws and remove the air duct.

5. REMOVE PTC HEATER ASSEMBLY





(a) Disengage the clamp.

(b) Remove the 2 screws and PTC heater from the air conditioning unit.

6. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY





(a) Disengage the 3 claws and remove the clamp.

(b) Remove the heater radiator unit from the air conditioning unit.





7. REMOVE COOLER EXPANSION VALVE





(a) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and detach the cooler expansion valve.

(b) Remove the 2 O-rings from the cooler evaporator.

8. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY





(a) Disengage the evaporator temperature sensor connector clamp.

(b) Remove the 3 screws.





(c) Disengage the 4 claws and remove the heater case lower.

(d) Remove the cooler evaporator.





9. REMOVE DRAIN COOLER HOSE

(a) Remove the drain cooler hose.





10. REMOVE FRONT EVAPORATOR TEMPERATURE SENSOR Removal