Operation CHARM: Car repair manuals for everyone.

Catalytic Converter: Service and Repair

FRONT CONVERTER REMOVAL

1. Unplug oxygen sensor connector.
2. Raise vehicle and support in a safe manner.

Converter To Rear Pipe Connection:





3. Separate front converter from rear exhaust pipe.

Front Pipe To Head Connection:





4. Remove bolts holding front exhaust pipe to cylinder heads.

Front Pipe Hanger:





5. Remove front exhaust pipe with converter from hanger bracket.

Front Converter:





6. Separate front exhaust pipe from converter.

FRONT CONVERTER INSTALLATION

CAUTION: Use new gaskets.

1. Install front converter to exhaust pipe. Tighten fasteners to 25 - 35 Nm (18 - 26 ft lb).
2. Install converter/exhaust pipe assembly. Temporarily tighten hanger bracket bolt.
3. Install bolts that hold exhaust pipe to cylinder head. Tighten to 25 - 35 Nm (18 - 26 ft lb).
4. Install converter to rear exhaust pipe. Tighten to 30 - 40 Nm (22 - 30 ft lb).
5. Tighten hanger bracket bolt to 10 - 16 Nm (7 - 12 ft lb).