Installation

INSTALLATION





1. SPROCKET





1) Install right side belt cover No.2.
2) Install tensioner bracket.
3) Install left side belt cover No.2.
4) Install crankshaft sprocket.
5) Install right side camshaft sprocket and left side camshaft sprocket. To lock camshaft use ST.

ST 499207100 CAMSHAFT SPROCKET WRENCH

CAUTION: Do not confuse left and right side camshaft sprockets during installation. The left side camshaft sprocket is identified by a projection used to monitor cam angle sensor.





2. BELT TENSIONER AND IDLER





1) Installation of belt tension adjuster
Insert stopper pin 1.5 mm (0.059 in) diameter into place while pushing tension adjuster rod into body using a press.

CAUTION:
- Do not allow press pressure to exceed 9,807 N (1,000 kg, 2,205 Ib).
- Do not release press pressure until stopper pin is completely inserted.
- Push tension adjuster rod vertically.
- Press-in the push rod gradually taking three minutes or more.

2) Install belt tensioner and spacer.
3) Install belt idler.





4) Temporarily tighten bolts while belt tension adjuster is pushed all the way to the right.





3. TIMING BELT





1) Installation of timing belt
(1) Using ST, turn left and right camshaft sprockets so that their alignment marks come to top positions.

ST 499207100 CAMSHAFT SPROCKET WRENCH





(2) While aligning alignment mark on timing belt with marks on sprockets, position timing belt properly.

CAUTION: Ensure belt's rotating direction Is correct.

2) Install belt idler No.2.
3) Install belt idler.

Tensioner Adjustment:

4) Loosen belt tension adjuster attaching bolts and move adjuster all the way to the left. Tighten the bolts.





5) After ensuring that the marks on timing belt and camshaft sprockets are aligned, remove stopper pin from belt tension adjuster.

CAUTION: After properly installing timing belt, remove rocker cover and ensure that the valve lash adjuster contains no air.





4. CRANKSHAFT PULLEY AND BELT COVER
1) Install front belt cover.
2) Install right side belt cover.
3) Install left side belt cover.
4) Install crankshaft pulley.





5) Install pulley bolt.
To lock crankshaft, use ST.

ST 499977000 CRANKSHAFT PULLEY WRENCH

6) Install V-belt.