B: Assembly

B: ASSEMBLY





1) Install bevel gear and bevel pinion together with washers, and insert pinion shaft (1).

NOTE: Face the chamtered side of washer toward gear.





2) Measure backlash between bevel gear and pinion. If it is not within specifications, install a suitable washer to adjust it.

Standard backlash: 0.13- 0.18 mm (0.0051 - 0.0071 in)

ST1 498247001 MAGNET BASE
ST2 498247100 DIAL GAUGE





NOTE; Be sure the pinion gear tooth contacts adjacent gear teeth during measurement.





3) Align pinion shaft and differential case at their holes, and drive straight pin (5) into holes from the hypoid driven gear side, using ST. ST 899904100 REMOVER

NOTE: Lock straight pin after installing.





4) Install roller bearing (40 x 80 x 19.75) to differential case.

NOTE: Be careful because roller bearing outer races are used as a set.

ST1 499277100 BUSH 1-2 INSTALLER
ST2 398497701 ADAPTER





5) Install hypoid driven gear (4) to differential case (10) using twelve bolts (3).

Tightening torque:
62 ±5 Nm (6.3 ± 0.5 kg-m, 45.6 ± 3.6 ft-lb)





6) Position drive axle shaft in differential case and hold it with outer snap ring (28). Using a thickness gauge, measure clearance between the shaft and case is within specifications.

Clearance: 0 - 0.2 mm (0 - 0.008 in)





If it is not within specifications replace snap ring with a suitable one.