Installation

F: INSTALLATION





1. Install protector and plate to rear differential.
2. Set rear differential to transmission jack.

NOTE: Secure rear differential to transmission jack using a band.





3. Install Service Tool ST to rear differential.
ST 28099PA090 OIL SEAL PROTECTOR





4. Insert the spline shaft until the spline portion is inside the side oil seal.
5. Remove ST from rear differential.
ST 28099PA090 OIL SEAL PROTECTOR





6. Completely insert axle shaft into rear differential by pressing rear differential.





7. Adjust transmission jack as required so rear differential stud bolt is properly inserted into rear crossmember bushing.





8. After rear differential stud bolt has been inserted into rear crossmember bushing, raise transmission jack to make jack rear differential level.





9. Temporarily tighten rear crossmember self locking nuts.
10. Remove band from rear differential. Raise rear differential just enough to move transmission jack away from it.





11. Install differential member.
Tightening torque:
T1: 64 ± 8 Nm (6.5 ± 0.8 kg-m, 47.0 ± 5.8 ft. lbs.)
T2: 108 ± 15 Nm (11 ± 1.5 kg-m, 80 ± 11 ft. lbs.)





12. Tighten self-locking nut.
Tightening torque: 69 ± 18 Nm (7.0 ± 0.8 kg-m, 50.6 ± 5.8 ft. lbs.)





13. Tighten protector nut.
Tightening torque: 64 ± 8 Nm (6.5 ± 0.8 kg-m, 47.0 ± 5.8 ft. lbs.)
14. Take down transmission jack.
15. Install propeller shaft.
16. Install heat shield cover.
17. Install rear exhaust pipe and muffler.





18. After installing rear differential carrier on vehicle, remove filler plug and replenish gear oil up to upper level mark.
Oil capacity: 0.8 L (0.8 US qt. 0.7 Imp qt.)
19. Tighten filler plug.

CAUTION: Apply fluid packing to plug.

Fluid packing: THREE BOND 1205 or equivalent
Tightening torque: 49.0 ± 19.8 Nm (5.0 ± 1.0 kg-m, 36.2 ± 7.2 ft. lbs.)
20. Install rear differential protector. (if equipped)