Operation CHARM: Car repair manuals for everyone.

Clutch: Description and Operation

1. Outline
A: NON-TURBO MODEL
^ The clutch control operates the release fork using the hydraulic pressure generated in the master cylinder when the pedal is depressed. This ensures smooth and reliable clutch control with minimum frictional resistance.
^ The clutch itself is a push type clutch. When the clutch pedal is depressed, the self-aligning release bearing is caused to slide on a guide pressing the center of the diaphragm spring. The warped diaphragm spring disengages the pressure plate from the clutch disc.
The clutch using a diaphragm spring has the advantage of little variation in push load even when the clutch disc facing is worn.
The diaphragm spring is located inside the clutch cover.
^ The clutch has a clutch disc between the flywheel and the pressure plate.
^ Inside the clutch cover, there is a diaphragm spring and a pressure plate combined with each other by means of strap plates, which also serve to prevent the pressure plate from turning.

B: TURBO MODEL
^ The turbo model adopts a hydraulic control, which is appropriate for increased clutch load.
^ The clutch control system operates the release fork using the hydraulic pressure that is generated in the master cylinder when the clutch pedal is depressed.
^ The clutch itself is a pull type clutch. When the clutch pedal is depressed, the self-aligning release bearing is caused to slide on a guide pulling the center of the diaphragm spring. The warped diaphragm spring disengages the pressure plate from the clutch disc.
The clutch using a diaphragm spring has the advantage of little variation in push load even when the clutch disc facing is worn.
The diaphragm spring is located inside the clutch cover.
^ The clutch has a clutch disc between the flywheel and the pressure plate.
^ Inside the clutch cover, there is a diaphragm spring and a pressure plate combined with each other by means of strap plates, which also serve to prevent the pressure plate from turning with respect to the clutch cover.

2. Operation
A: NON-TURBO MODEL
Applying foot pressure to the clutch pedal moves the release lever. This causes the release bearing to slide on the guide, pressing the center of the diaphragm spring. The spring is warped and the force having pressed the pressure plate is lost. As a result, the flywheel, clutch disc and pressure plate are disengaged, disconnecting the driving power.
The push type clutch has the point of action at the tips of the diaphragm spring fingers, through which the pressure plate is pressed to the clutch disc. When the power transmission is to be interrupted, the diaphragm spring is forced to warp using the pivots established on the inward side of the spring finger tips (on the principle of the lever and fulcrum) to disengage the pressure plate from the clutch disc.

B: TURBO MODEL
Applying foot pressure to the clutch pedal moves the release lever. This causes the release bearing to slide on the guide, pulling the center of the diaphragm spring. The spring is warped and the force having pressed the pressure plate is lost. As a result, the flywheel, clutch disc and pressure plate are disengaged, disconnecting the driving power.
In the pull type clutch, the diaphragm spring has the point of action located inward from the tip, through which the pressure plate is pressed against the clutch disc. When the power transmission is to be interrupted, the diaphragm spring is forced to pivot on the tip and warp away from the pressure plate (on the principle of lever and fulcrum).

3. Cross Sectional View





A: NON-TURBO MODEL





B: TURBO MODEL