Center Differential
A: REMOVAL1. Remove the manual transmission assembly from vehicle.
2. Remove the transfer case with extension case assembly.
3. Remove the extension case assembly.
4. Remove the transfer driven gear.
5. Remove the center differential.
B: INSTALLATION
1. Install the center differential into transfer case.
2. Install the transfer driven gear.
3. Install the extension case assembly.
4. Install the transfer case with extension case assembly.
5. Install the back-up light switch and neutral position switch.
6. Install the manual transmission assembly to vehicle.
C: DISASSEMBLY
NOTE: Do not disassemble center differential because it is a non-disassemble part.
Remove ball bearing using ST.
CAUTION: Do not reuse ball bearing.
ST 498077300 CENTER DIFFERENTIAL BEARING REMOVER
D: ASSEMBLY
Install the ball bearing to center differential assembly.
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
E: INSPECTION
1. Bearings Replace the bearings in the following cases:
^ Broken or rusty bearings
^ Worn or damaged
^ Bearings that fail to turn smoothly or make abnormal noise when turned after gear oil lubrication.
^ Bearings having other defects
2. Center differential
Replace the center differential assembly in the following case:
^ Worn or damaged