Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Brake Master Cylinder: Testing and Inspection

INSPECTION
If any damage, deformation, wear, swelling, rust, and other faults are found on the primary piston assembly, secondary piston assembly, supply valve stopper, or gasket, replace the faulty part.

CAUTION:
^ The primary and secondary pistons must be replaced as complete assemblies.
^ The service limit of the clearance between each piston and the master cylinder inner dia. is 0.11 mm (0.0043 inch).
^ When handling parts, be extremely careful not to damage or scratch the parts, or let any foreign matter get on them.