Fuel Pump Removal and Installation

REMOVAL

WARNING:
- Place "NO FIRE" signs near the working area.
- Be careful not to spill the fuel.

NOTE: Fuel pump assembly consists of fuel pump and fuel level sensor.

1. Release the fuel pressure.
2. Open the fuel filler flap lid and remove the fuel filler cap.




3. Disconnect the ground cable from battery.
4. Lift-up the vehicle.




5. Drain the fuel from fuel tank. Set a container under the vehicle and remove the drain plug from fuel tank.




6. Tighten the fuel drain plug.
7. Raise the rear seat and turn the floor mat up.




8. Remove the access hole lid.




9. Disconnect the connector from the fuel pump.
10. Disconnect the quick connector and then disconnect the fuel delivery hose (A).




11. Move the clips, and then disconnect the fuel return hose (A) and jet pump hose (B).




12. Remove the nuts which install the fuel pump assembly onto fuel tank.
13. Take off the fuel pump assembly from the fuel tank.

INSTALLATION

Carefully following the steps below, install in the reverse order of removal.

NOTE: Always use new gaskets.

1. Ensure the sealing portion is free from fuel or foreign particles before installation.




2. Tighten the nuts to the specified torque in alphabetical sequence as shown in the figure.