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Recall - Fuel Pump Replacement: Overview

NUMBER: WVJ-20
DATE: October 2009

APPLICABILITY:
2005~06MY Subaru Baja

SUBJECT:
Fuel Pump Outlet Pipe

Introduction

Subaru of America, Inc. has determined that certain 2005 & 2006 Baja models may have been produced with a fuel pump plastic outlet pipe that may develop cracks and potentially cause a fuel leak.

There is a potential safety risk associated with this condition. If cracks at the outlet pipe were to develop, a fuel leak could occur and pose a risk of a fire.

This recall will involve replacement of the fuel pump assembly housing.

AFFECTED VEHICLES

^ All 2005 & 2006 Subaru Baja models





Affected vehicles are identified in the VIN range chart below. Prior to performing repairs, confirm coverage for potentially affected vehicles by using the Vehicle Coverage Inquiry function at Subarunet.com.

OWNER NOTIFICATION

SOA will prepare and mail Owner Notification Letters to owners of affected vehicles on or around October 14, 2009.

A copy of the Owner Notification Letter is included at the end of this bulletin.

DEALER PROGRAM RESPONSIBILITY

Dealers are to promptly perform the applicable service procedures defined in this bulletin to correct all affected vehicles in their inventory (new, used, demo). Additionally, whenever a vehicle subject to this recall is taken into dealer new or used inventory, or is in the dealership for service, necessary steps should be taken to ensure the recall correction has been made before selling or releasing the vehicle.

New or used vehicles listed in a recall/campaign that are in dealer stock must be:

^ Immediately identified.

^ Tagged or otherwise marked to prevent their delivery or use prior to repair.

^ Repaired in accordance with the repair procedures outlined in this Product Campaign Bulletin.

Please be advised that it is a violation of Federal law for a dealer to deliver a new motor vehicle covered by a recall under a sale or lease until the defect is remedied. Therefore, any Authorized Subaru Dealer failing to perform the applicable service procedures defined in this bulletin to correct all affected vehicles in their inventory (new, used, demo) prior to the vehicle being placed in service may be subject to civil penalties of up to $6,000 per violation (i.e., for each vehicle), as provided in 49 USC �30165(a) of the Safety Act, and will also be in breach of the Subaru Dealer Agreement.

PARTS INFORMATION





Each affected vehicle will require replacement of the fuel pump housing. SOA will automatically pre-order and ship each dealer a supply of repair parts equivalent to 25% of their affected owner list. Dealers will need to order any additional supply through normal part ordering procedures.





SPECIAL TOOL INFORMATION

RECALL IDENTIFICATION LABEL





Type or print the necessary information on a recall identification label. The completed label should be attached to the vehicle's upper radiator support.

Additional labels are available through the Customer Dealer Services Department (CDS).

CLAIM REIMBURSEMENT AND ENTRY PROCEDURES





Credit to perform this recall will be based on the submission of properly completed repair order information. Dealers may submit claims through Vehicle Claim Entry on Subarunet.





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