Operation CHARM: Car repair manuals for everyone.

Vehicle Damage Warnings

O-RING CONNECTIONS
- Use new O-rings.
- In order to keep the O-rings free of lint which will cause a refrigerant gas leak, perform operations without gloves and shop cloths.
- Apply the compressor oil to the O-rings to avoid sticking, then install them.
- Use a torque wrench to tighten the O-ring fittings:
Over-tightening will damage the O-ring and tube end distortion.




- If the operation is interrupted before completing a pipe connection, recap the tubes, components, and fittings with a plug or tape to prevent contamination from entering.
- Visually check the surfaces and mating surfaces of O-rings, threads, and connecting points. If a failure is found, replace the applicable parts.




- Install the O-rings at right angle to the tube beards.
- Use the oil specified in the service manual to lubricate the O-rings.
Apply the oil to the top and sides of the O-rings before installation.




Apply the oil to the area including the O-rings and tube beads.
- After tightening, use a clean shop cloth to remove excess oil from the connections and any oil which may have run on the vehicle body or other parts.
- If any leakage is suspected after tightening, do not retighten the connections, Disconnect the connections, remove the O-rings, and check the Orings, threads, and connections.