Transmission Removal
Manual Transmission AssemblyREMOVAL
1) Open the front hood fully, and support with stay.
2) Disconnect the ground cable from battery.
3) Remove the air intake duct and cleaner case. (Non-turbo model)
4) Remove the air cleaner case stay. (Non-turbo model)
5) Remove the intercooler.(Turbo model)
6) Disconnect the following connectors:
(1) Neutral position switch connector
(2) Back-up light switch connector
(3) Vehicle speed sensor
7) Remove the starter.
8) Remove the operating cylinder from transmission.
^ Non-turbo model
Non-turbo model:
^ Turbo model
Turbo model:
9) Remove the throttle body.
^ Non-turbo model
^ Turbo model
10) Remove the pitching stopper.
11) Set the ST.
ST 41099AC000 ENGINE SUPPORT BRACKET
12) Remove the bolt which holds the right upper side of transmission to engine.
13) Remove the front and center exhaust pipes. (Non-turbo model)
14) Remove the center exhaust pipe. (Turbo model).
15) Remove the rear exhaust pipe and muffler.
^ Non-turbo model
^ Turbo model
CAUTION:
When removing the exhaust pipes, be careful each exhaust pipe does not drop out.
16) Remove the hanger bracket from right side of transmission.
17) Remove the propeller shaft.
18) Remove the gear shift rod and the stay from transmission.
(1) Disconnect the stay from transmission.
(2) Disconnect the rod from transmission.
19) Disconnect the stabilizer link from transverse link.
20) Remove the bolt securing ball joint of transverse link to housing.
^ Wagon model
^ Sedan model
21) Remove the drive shafts from the transmission.
22) Remove the nuts which hold the lower side of transmission to engine.
23) Place the transmission jack under transmission.
CAUTION:
Always support the transmission case with a transmission jack.
24) Remove the transmission rear crossmember from vehicle.
25) Remove the transmission.
NOTE:
Move the transmission jack toward rear until main shaft is withdrawn from clutch cover.
26) Separate the transmission assembly and rear cushion rubber.