Center Differential
Center DifferentialREMOVAL
1. Remove the manual transmission assembly from vehicle.
2. Remove the transfer case with extension case assembly.
3. Remove the extension case assembly.
4. Remove the transfer driven gear.
5. Remove the center differential.
INSTALLATION
1. Install the center differential into transfer case.
2. Install the transfer driven gear.
3. Install the extension case assembly.
4. Install the transfer case with extension case assembly.
5. Install the back-up light switch and neutral position switch.
6. Install the manual transmission assembly into vehicle.
DISASSEMBLY
NOTE: Center differential is a non-disassembled part which should not be disassembled.
Remove the ball bearing using ST.
NOTE: Do not reuse the ball bearing.
ST 498077300 CENTER DIFFERENTIAL BEARING REMOVER
ASSEMBLY
Install the ball bearing into center differential assembly.
NOTE: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
INSPECTION
1. Bearings Replace the bearing in following cases:
- In case of broken or rusty bearings
- In case of worn or damaged bearings
- When the bearings fail to turn smoothly or emit noise in rotation after gear oil lubrication.
- When bearings have other defects.
2. Center differential Replace the center differential case assembly if worn or damaged.