Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Cylinder head
Warping limit (Mating surface with cylinder block) mm (in) 0.035 (0.0014)
Grinding limit mm (in) 0.1 (0.004)
Standard height mm (in) 97.5 (3.84)

Cylinder head bolts
Tighten all bolts 29 Nm (3.0 kgf-m, 21.4 ft-lb)
Retighten all bolts 69 Nm (7.0 kgf-m, 50.9 ft-lb)
In the reverse order of installing
Loosen all bolts 180°
Loosen further 180°
Tighten all bolts 42 Nm (4.3 kgf-m, 31.0 ft-lb)
Tighten all bolts 80 to 90°
Tighten all bolts 40 to 45°
Further tighten the bolts (a) and (b) 40 - 45°





Cam bearing cap
Temporarily tighten the bolts (a) through (d)





Tighten (e) through (j) 18 Nm (1.8 kgf-m, 13.3 ft-lb)





Tighten (k) through (r) 9.75 Nm (1.0 kgf-m, 7.2 ft-lb)

sb09impre_me2-166e

Tighten the bolts (s) and (t) 9.75 Nm (1.0 kgf-m, 7.2 ft-lb)

Front exhaust pipe 30 Nm (3.1 kgf-m, 22.1 ft lb)