Operation CHARM: Car repair manuals for everyone.

Transmission Housing and Case

TRANSMISSION HOUSING

Removal



1. Remove oil seal.

NOTE: Never reuse removed oil seal.

2. Remove oil reservoir plate with three magnets by removing bolts.
3. Remove roller bearing retainer by removing bolt.





4. Remove cylindrical roller bearing, using special tools.

Special Tools
(A): 09942 - 15510
(B): 09941 - 54911 (remover)
(c): 09921 - 26010 (collar)


NOTE: Never reuse removed bearing.

5. Remove integrated needle roller bearing with race.


Inspection




- Check pan for particles. Remove magnets and use them to collect any chips. Inspect oil reservoir plate for any chips and particle collected on magnet. Inspect them carefully to find out the type of wear on transmission.
^ Steel (magnetic).....Wear of bearing, gear and plate
^ Brass (nonmagnetic).....Wear of bushing

Installation





1. Apply A/T fluid to integrated needle roller bearing with race.

Race dimension
Outside diameter: 45.7 mm (0.80 inch)
Inside diameter: 30.0 mm (1.18 inch)
Thickness: 3.0 mm (0. 12 inch)

2. Install integrated needle roller bearing to transmission case.





3. Apply A/T fluid to outer surface of cylindrical roller bearing.
4. Tap cylindrical roller bearing, using special tools.

Special Tools
(A): 09924 - 74510
(B): 09944 - 88210






5. Tighten roller bearing retainer with bolt.

Tightening Torque (a): 13 Nm (1.3 kg-m, 9.5 ft. lbs.)

6. Install transmission lubrication tube and clamp.
7. Tighten the bolt.

Tightening Torque (b): 5.5 Nm (0.55 kg-m, 4.0 ft. lbs.)

8. Tighten oil reservoir plate (with three magnets installed) with bolts.

Tightening Torque (b): 5.5 Nm (0.55 kg-m, 4.0 ft. lbs.)


TRANSMISSION CASE

Removal





1. Remove cylindrical roller bearing, using special tools.

Special Tools
(A): 09942 - 15510
(B): 09941 - 54911 (remover)
(c): 09921 - 26010 (collar)


NOTE: Never reuse removed bearing.

Installation





1. Apply A/T fluid to outer surface of cylindrical roller bearing.
2. Tap cylindrical roller bearing, using special tools.

Special Tools
(A): 09924 - 74510
(B): 09944 - 88210