Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Alternator Brush: Service and Repair

REPLACE BRUSH

[Type A]




1. Unsolder and remove the brush and spring.
2. Run the wire of a new brush through the spring and the hole in the brush holder, and insert the spring and brush into the brush holder.




3. Solder the brush wire to the brush holder at specified exposed length.

Exposed length "a": 10.5 mm (0.413 in.)

4. Check that the brush moves smoothly in the brush holder.
5. Cut off the excess wire.
6. Apply insulation paint to the soldered area.

[Type B]
Replace brushes as brush holder sub assembly.