Deployment Outside Vehicle
WARNING:Failure to follow proper air bag (inflator) module disposal procedures can result In air bag deployment which may cause personal injury. Undeployed air bag (inflator) module must not be disposed of through normal refuse channels.
The undeployed air bag (inflator) module contain substances that can cause severe illness or personal injury if the sealed container is damaged during disposal.
Do not dispose of the live (undeployed) air bag (inflator) modules.
The method employed depends upon the final disposition of the particular vehicle, as noted in DEPLOYMENT OUTSIDE VEHICLE and DEPLOYMENT INSIDE VEHICLE in this section.
Deployment Outside Vehicle: disposing of the air bag (inflator) module(s) only (i.e., the vehicle itself will be used again).
Deployment Inside Vehicle: scrapping the entire vehicle including the air bag (inflator) module(s).
Use this procedure when the vehicle itself is used again (only the air bag (inflator) module(s) are disposed of).
WARNING:
Following precautions must be observed for this work. Failure to observe any of them may result in personal injury.
To avoid an accidental deployment, this work should be performed by no more than one person.
The procedure should be followed strictly as described here.
Be sure to read SERVICE PRECAUTIONS in this section for the air bag (inflator) module beforehand.
Never connect deployment harness to any power source before connecting deployment harness to the air bag (inflator) module. Deployment harness shall remain shorted and not be connected to a power source until the air bag is to be deployed.
Since a large amount of smoke is produced when air bag is deployed, select a well-ventilated area.
The air bag (inflator) module will immediately deploy the air bag when a power source is connected to it. Wear safety glasses throughout this entire deployment and disposal procedure.
Wear suitable ear protection when deploying air bag. Also, advise those who are in the area close to deployment site to wear suitable ear protection.
Do not deploy driver and passenger air bag (inflator) modules at the same time.
The following procedure requires use of special tool(s) (deployment harness and passenger air bag (inflator) module deployment fixture). Do not attempt procedure without it (them).
1. Turn ignition switch to "LOCK", remove key and put on safety glasses.
2. Check that there is no open, short or damage in special tool (deployment harness). If any faulty is found, do not use it and be sure to use new deployment harness.
Special Tool
(A): 09932-75030
3. Short the two deployment harness leads together by fully seating one banana plug into the other.
WARNING: Deployment harness shall remain shorted and not be connected to a power source until the air bag is to be deployed.
Special Tool
(A): 09932-75030
4. Remove driver or passenger air bag (inflator) module from vehicle, referring to SECTION 3C1 or 10B.
Remove horn lead, horn buttons and clamp from driver air bag module.
WARNING:
Always carry live air bag (inflator) module with trim cover away from you.
When storing a live air bag (inflator) module or when leaving a live air bag (inflator) module unattended on a bench or other surface, always face the bag and trim cover up and away from the surface. As the live passenger air bag (Inflator) module must be placed with its bag (trim cover) facing up, place it on the workbench with a slit or use the workbench vise to hold it securely at its lower mounting bracket.
This is necessary so that a free space is provided to allow the air bag to expand in the unlikely event of accidental deployment.
Failure to follow procedures may result in personal injury.
5. Temporarily place driver or passenger air bag (inflator) module on the workbench or the vise according to above WARNING
6. Clear a space on the ground about 185 cm (6 feet) in diameter where the fixture (special tool) with attached air bag (inflator) module is to be placed for deployment. A paved outdoor location where there is no activity is preferred. If an outdoor location is not available, a space on the shop floor where there is no activity and sufficient ventilation is recommended. Ensure that no loose or flammable objects are within the deployment area.
Place special tool (passenger air bag (inflator) module deployment fixture) on the ground in the space cleared in step i), if it has not already been placed there.
Special Tool (B): 09932-7504
- Fill plastic reservoir in fixture (special tool) with water or sand. This is necessary to provide sufficient stabilization of the fixture during deployment.
- Securely attach the passenger air bag (inflator) module in the fixture (special tool) using mounting attachment, hold-down bolts and nuts and M8 bolts and nuts.
CAUTION: Be sure to use the following bolt and nut for fixing passenger air bag (inflator) module to mounting attachment Size: M8, Strength: 7T
Passenger air bag (inflator) module must be mounted so that the bag will deploy upward. Securely tighten all fastener prior to deployment.
7. Stretch the deployment harness from the driver or passenger air bag (inflator) module to its full length 10 m (33 ft).
8. Place a power source near the shorted end of the deployment harness. Recommended application: 12 Volts minimum, 2 amps minimum. A vehicle battery is suggested.
9. Verify that the area around the driver or passenger air bag (inflator) module is clear of all people and loose or flammable objects.
10. Verify that the driver air bag (inflator) module is resting with its vinyl trim cover facing up.
11. Connect the driver or passenger air bag (inflator) module to the deployment harness connector and lock connector with lock lever.
12. Notify all people in the immediate area that you intend to deploy the air bag (inflator) module.
NOTE:
When the air bag deploys, the rapid gas expansion will create a substantial report. Wear suitable ear protection. Notify all people in the immediate area that you intend to deploy the air bag (inflator) module and suitable ear protection should be worn.
When the air bag deploys, the driver air bag (inflator) module may jump about 30 cm (1 ft) vertically. This is a normal reaction of the driver air bag (inflator) module to the force of the rapid gas expansion inside the air bag.
After the air bag (inflator) module has been deployed, the surface of the air bag may contain a powdery residue. This powder consists primarily of cornstarch (used to lubricate the bag as it inflates) and by-products of the chemical reaction.
WARNING:
Safety precautions must be observed when handling a deployed air bag (inflator) module.
After deployment, the metal surfaces of the air bag (inflator) module will be very hot. Do not touch the metal areas of the air bag (inflator) module for about 30 minutes after deployment.
Do not place the deployed air bag (inflator) module near any flammable objects.
Do not apply water, oil, etc. to deployed air bag (inflator) module.
If the deployed air bag (inflator) module must be moved before it is cool, wear gloves and handle it by using nonmetal material such as the air bag and vinyl trim.
Failure to follow procedures may result in fire or personal injury.
13. Separate the two banana plugs on the deployment harness.
14. Connect the deployment harness to the power source (12V vehicle battery) to immediately deploy the driver or passenger air bag.
15. Disconnect the deployment harness from power source (12V vehicle battery) and short the two deployment harness leads together by fully seating one banana plug into the other.
16. In the unlikely event that the driver or passenger air bag (inflator) module did not deploy after following these procedures, proceed immediately with Steps 21) through 24). If the air bag (inflator) module did deploy, proceed with Steps 17) through 20).
17. Put on a pair of shop gloves to protect your hands from possible irritation and heat when handling the deployed air bag (inflator) module.
NOTE: As a precaution, gloves and safety glasses are recommended to prevent any possible irritation of the skin or eyes.
18. Disconnect the deployment harness from the air bag (inflator) module as soon after deployment as possible.
- Release locking of lock lever.
- After unlocked, disconnect to connector.
This will prevent damage to the deployment harness due to possible contact with the hot air bag (inflator) module canister. The deployment harness are designed to be reused. They should, however, be inspected for damage after each deployment and replaced if necessary.
19. Dispose of the deployed air bag (inflator) module through normal refuse channels after it has cooled for at least 30 minutes and tightly seal the air bag (inflator) module in a strong vinyl bag. (Refer to DEPLOYED AIR BAG (INFLATOR) MODULES DISPOSAL in detail.)
20. Wash your hands with mild soap and water afterward.
NOTE: The remaining steps are to be followed in the unlikely event that the air bag (inflator) module did not deploy after following these procedures.
21. Ensure that the deployment harness has been disconnected from the power source and that its two banana plugs have been shorted together by fully seating one banana plug into the other.
22. Disconnect the deployment harness from the air bag (inflator) module.
WARNING:
Always carry a live air bag (inflator) module with trim cover away from you.
When storing a live air bag (inflator) module or when leaving a live air bag (inflator) module unattended on a bench or other surface, always face the bag and trim cover up and away from the surface. As the live passenger air bag (Inflator) module must be placed with its bag (trim cover) facing up, place it or the workbench with a slit or use the workbench vise to hold it securely at its lower mounting bracket.
This is necessary so that a free space is provided to allow the air bag to expand in the unlikely event of accidental deployment.
Failure to follow procedures may result in personal injury.
23. Temporarily store the air bag (inflator) module with its vinyl trim cover facing up, away from the surface upon which it rests. Refer to SERVICE PRECAUTIONS in this section for details.
24. Contact your local distributor for further assistance.