Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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With Scan Tool




INSPECTION [Using SUZUKI scan tool]
1. Connect SUZUKI scan tool to DLC with ignition switch OFF.
2. Warm up engine and stop it when its temperature has reached normal operating temperature (Check to make sure that they have some clearance between fast idle cam and cam follow lever.).
3. Check "THROT POS SENSOR" value displayed on scan tool under the following each condition.

When throttle is fully close: 0.50 ± 0.15 V
When throttle is fully open : 4.0 ± 0.5 V

If measured value is out of above specified range, adjust installation angle of TP sensor referring to "Adjustment".

Also check that "THROT POS SENSOR" value varies according to throttle valve opening linearly. If not, it is possible that TP sensor has failed. Replace.