Operation CHARM: Car repair manuals for everyone.

Tailgate Window Glass: Service and Repair

Back Door Glass Removal and Installation

Refer to Windshield Removal and Installation. Procedures and cautions are basically the same. However, note the following.
- Before applying primer to glass edge, install molding according to installing position shown in the figure.







- Observe the following precautions when applying adhesive along glass edge.
- Adhesive should be applied evenly especially in height.
- Be careful not to damage primer.
- Press glass against body quickly after adhesive is applied.

Adhesive amount specification (back door glass)
Height "b": 15 mm (0.59 in.)
Width "c": 8 mm (0.31 in.)
Width "d": 16 mm (0.63 in.)
Clearance "e": 1 mm (0.04 in.)







- When replacing back door, coat replacement door inside with wax for proper anticorrosive treatment. Refer to Undercoating / Anti-Corrosion Compound Application Area.
- Apply sealing compound to peripheral of door hem area and reinstall door sealing cover (1).







- When weather-strip is hardened and water leaks have developed, replace it.