Operation CHARM: Car repair manuals for everyone.

90000 MI or 144000 KM

Lubricate
    Front Steering Knuckle
    Drive/Propeller Shaft
      Lubricate grease fittings where available. Lubricate slip joints. Tighten flange bolts. Lubricate daily if operated in sand or mud.
Inspect/Adjust
    Valve Clearance
      Inspect valve clearance and adjust if necessary.
    Drive Belt
      Check for cracks, wear and fluid contamination. Adjust tension if necessary.
Check
    Brakes and Traction Control
      Check fluid level. Inspect pedal freeplay. Inspect lines, hoses, master cylinder, and calipers for wear, leaks and damage. Check rear drum brakes for wear and leaks. Check parking brake. Inspect daily if operated in sand or mud.
Tighten/Torque
    Body and Frame
      Check all chassis/body nuts and bolts, torque as necessary.
Inspect
    Suspension
      Check ball joints and boots for wear, damage and leakage.
    Steering
      Check linkages for wear and damage. Inspect boots for damage.
    Fuel Supply Line
      Inspect fuel lines, hoses and connections. Check for leaks and damage.
    Exhaust System
      Check for cracks, corrosion and leakage. Check heat shields for debris.
    Constant Velocity Joint Boot
      Check boots for leaks and damage.
Replace
    Spark Plug
      Replace with correct type and gap according to manufacturers specification.
    Oil Filter, Engine
      Replace every 4 months or 5000 miles.
    Fluid - Transfer Case
       Replace fluid and check for leaks. Inspect daily if operated in sand or mud.
    Fluid - M/T
      Replace fluid and check for leaks.
    Fluid - Differential
       Replace fluid and check for leaks. Inspect daily if operated in sand or mud.
    Fluid - A/T
       Service fluid and filter. Check for leaks. Inspect daily if operated in sand or mud.
    Engine Oil
      Replace every 4 months or 5000 miles.
    Coolant
    Air Filter Element
Clean/Repack
    Wheel Bearing
      Repack front wheel bearings and thrust bushing.
Rotate
    Tires
      Check tires for damage, debris and uneven wear. Adjust pressures as needed.